MV-S
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Changes for the Better Wire-CUt EDM SySteiTIS

Mitsubishi Electric Wire-Cut EDMs New generation makes it‘s mark in a continuously updated lineage

Fully equipped with useful functions for the manufacturing workplace, featuring refined style, high performance, energy savings, simple operation and vast expertise Total Digital Control Digital technology optimizes all enhanced functions required by Wire-cut EDMs Improved machining accuracy Innovative automatic wire threading • Equipped with a Tubular Shaft Motor • itsubishi Electric‘s optical drive system uses fiber-optic M communications between the control unit, servo amplifier and Tubular Shaft Motor to improve machining accuracy • ew annealing system greatly improves wire threading N...

Improved machining accuracy Shape control power supply (Digital-AE II ) • ire straightness is digitally controlled with the world‘s W only electrical-discharge position control • otal machining time is reduced by improving T straightness accuracy during rough, finishing and fine finishing processes Comparison of straightness accuracy during finish machining Workpiece: Steel No. of cuts: 5 Electrode material: ø0.25mm Shape control power supply Conventional technology • achining conditions are M opitmized • umber of cuts are increased N • pper/lower dimension U difference is compensated...

Innovative automatic wire threading Wire electrode annealing structure • mproved wire annealing system and tension control unit I enhance wire threading (producing a curl ratio of 10% or less), which straightens the natural curl caused by spooling • he greatly lengthened distance of annealed wire T improves automatic wire threading for thick workpieces Advanced technology for greatly improved productivity Tension control Anneal structure *A curl ratio of less than 3% applied for the conventional model (FA Series) Improved automatic wire threading • ew annealing system greatly improves wire...

Improved productivity High-speed digital control • park detection speed (up to twice as fast as S conventional models) provides improved discharge efficiency and suppresses wire breakage simultaneously while improving machining speed High-speed machining has been enhanced by newly improved power-supply performance for multi-pass type jobs Machining time comparison for Ra 0.45 ɥm with 3 cuts Machining samples Surface roughness Conventional model Wire electrode: ø0.2/BS Workpiece: Steel (1.2379), t60mm Machining time comparison for Ra 0.28 ɥm with 4 cuts Machining samples Conventional model...

Easy operation User-friendly features ensure easy operation Easy selection of machining technology • nteractive operation easily creates NC data with machining I condition • ob scheduling adjustment uses the schedule call back, extra J job insertion and ME-pack feature * E-pack is a package of machining processes including offset, M machining speed and adaptive control setting Precise positioning • ighly accurate workpiece set-up is possible with the H water flow on or when a workpiece is submerged Easy 3-dimensional Workpiece Set Up • y measuring the workpiece flatness with a dial...

Energy saving, low running cost Realizing low costs and environment-friendly operation Running costs • otal running costs are reduced up to 39%, which is T accounted mainly by filter, ion exchange resin and power consumption Wire electrode Power Consumption Conventional model Power consumption reduced up to Generation 2012 Generation 2007 Generation 2002 Wire electrode Workpiece Surface roughness Wire consumption reduced up to 42% • ncreased power-supply efficiency reduces the wear on the I wire allowing the wire spooling rate to be reduced Filter cost reduced up to Conventional model...

Advance-Control · User-Friendly · Quick · 3D functionality Easy Screen • he workpiece set-up takes place as usual via screen T views that are simple and logical in their succession. A “short version” offers the Easy Set Up function, which provides all essential set-up possibilities in one screen view. It could not be any easier to get started... Ergonomic Design • n addition to the 15" touch screen, the machine is also I equipped with fixed function keys as well as a PC keyboard and mouse. These features enable simple and precise operation even when the CAM functions are utilized 3D...

Special materials: PCD / CBN cutting Processing of special material · Production of cutting Tools Circular milling tool • n addition to the workpiece form, “exotic” materials also I place high demands on a Wire EDM system. The MV-S Tubular overcomes these challenges without difficulty. The V350 generator unit quickly cuts PCD and CBN while achieving exceptional surface qualities. Not to mention, it is all accomplished with the reliability Mitsubishi Electric is known for. The tool package option increases the possibilities of processing cutting tools in numerous automation levels up to and...

Additional axes and spindles Simultaneous machining, indexing operation, high-speed rotation – everything is possible. Rotating / positioning spindle (B-axis) • ervo-controlled B-axis, completely integrated in machine S CNC control. Allows indexing and simultaneous processing as well as high-speed rotation (EDM grinding). Max. workpiece weight: 30kg Max. rotation: 1,000 rpm Positioning spindle (B-axis) • ervo-controlled B-axis, completely integrated in machine S CNC control. Allows indexing and multi-sided machining in one clamping as well as simultaneous machining. Max. workpiece weight:...

Automation solutions Melfa RV12SL • asy programming and highest precision guarantee E highest flexibility. Also for continuous production of parts, this is the ultimate solution. Mitsubishi robot RV-12SL Handling weight: 12 kg Coverage (radius): 1385 mm Repeatable accuracy: ± 0.05 mm Multi-purpose automation cell • itsubishi Electric supplies automation solutions for many M purposes, e.g. for automatic mould and die processing MasterCell • he cell software, MasterCell, controls numerous wire T eroding machines in connection with flexible automated solutions from Mitsubishi Electric and...