MV-R CONNECT

MV-R CONNECT
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MV-R CONNECT

Product catalog summary
Introduction
The document provides an overview of the MV-R ConneCt series of wire-cut EDM machines by Mitsubishi Electric, emphasizing their innovation, reliability, and advanced technology.
Machine Concept and Design
The MV-R ConneCt series is ergonomically designed for easy access to setup, programming, and maintenance. It features a robust design with durable Meehanite casting and a stainless steel work tank for long-term reliability and maintenance-free operation.
Tubular Shaft Motor
This motor offers a non-contact drive, eliminating friction and wear, ensuring high precision and maintenance-free operation, supported by a 12-year warranty on positioning accuracy.
Crash Protection System
The system detects potential collisions by monitoring axial forces and reverses the machine to prevent accidents, enhancing safety and reliability.
Wire Threading and Generator Technology
The advanced wire annealing system allows threading with or without a jet stream, even submerged, depending on workpiece thickness. The V350 generator enhances speed and precision, improving surface quality and reducing power costs.
Precise Finish Circuit
This feature improves productivity by achieving better surface finishes faster, with new generator technology allowing for higher precision and lower power consumption.
Corehold and Process Control
The Corehold system manages waste material during machining, allowing for unmanned operation and reducing costs. The Power Master Control ensures process stability and precision by adapting parameters for optimal cutting.
User Interface and Monitoring
The machine offers an intuitive user interface with gesture control, dialogue-assisted navigation, and professional mode options. Monitoring features provide transparency in machining processes and maintenance, aiding in cost analysis and efficiency.
Profitability and Maintenance
The MV-R series is designed for low maintenance and high profitability, with reduced expenditure on electricity, wire, and filters, ensuring long-term operational efficiency.
Optional Extras and Automation
The document outlines various optional extras and automation capabilities, enhancing the machine's versatility and adaptability to different applications.
Conclusion
The MV-R ConneCt series by Mitsubishi Electric offers advanced technology, reliability, and efficiency, making it a sound investment for companies seeking high-performance EDM machines.
Specifications and Features
The MV-R Connect supports driving all 8 possible CNC axes with dialogue-assisted navigation, making it user-friendly for less experienced operators. It features a large screen with gesture control and a configurable user interface for enhanced comfort and efficiency.
User Guidance and Setup
The machine offers smart user guidance for easy work setup, including highly accurate probing cycles and options for manual or automatic 3D position measuring. The setup process is streamlined to save time and effort.
Job Scheduling and Automation
The MV-R Connect includes a job scheduler for flexible work planning, allowing users to manage, pause, and resume jobs easily. This feature supports priority management and helps integrate automation solutions.
Maintenance and Cost Management
The machine monitors key consumables online, aiding in maintenance management and cost analysis. It provides visual process management and helps in job costing by analyzing operating costs and consumption data.
Remote Control and Security
The machine offers remote control capabilities through mcanywhere Service, allowing users to monitor and control processes from anywhere. It includes robust security measures to protect against viruses.
Efficiency and Cost Savings
The MV-R Connect is designed for greater precision and efficiency, reducing energy and consumable costs significantly. Sample calculations demonstrate potential savings in wire consumption and energy costs.
Optional Equipment and Extensions
The machine can be customized with optional equipment like 3D probing and automatic filter switchover. It supports additional axes for expanded machining capabilities.
Automation and Integration
The MV-R Connect is compatible with various automation solutions, including articulated-arm robots, enhancing productivity and flexibility.
Service and Support
Mitsubishi Electric provides extensive service and support, including rapid parts delivery and expert assistance. Training is available to ensure users can operate the machine effectively.
Training and Workshops
The document outlines the training programs offered at Mitsubishi Electric's technology and training center in Ratingen. These programs include courses, seminars, and user workshops that range from basic knowledge to customized training tailored to employees' learning needs. Regular application workshops are also provided free of charge to customers, focusing on current theoretical and practical topics. Participants receive certificates upon course completion.
Equipment and Instructors
The training facilities are equipped with the latest technology, including CNC simulators and peripheral equipment. Skilled instructors provide both theoretical and practical training on EDM systems.
Technical Specifications
The document provides detailed technical data for various EDM machines, including models MV1200R, MV2400R, MV2400R Z+, and MV4800R. Key specifications include control system, travel dimensions, maximum workpiece dimensions, table dimensions, wire diameters, machine dimensions, power supply, cooling methods, and filter system details.
Optional Features
Various optional features are available for the MV-R series, including digital fine finishing generators, thin wire specifications, wire stations, and automation solutions. Additional tools and services such as mcAnywhere Service and Control, digital electricity meters, and Ethernet/DNC/FTP connectivity are also offered.
Installation Requirements
The EDM systems require a suitable hard industrial floor, preferably consolidated concrete, and specific power and pneumatic connections. The cooling unit uses fluorinated greenhouse gas R410A, and further details are available in the operating instructions.
Contact Information
For more information, Mitsubishi Electric Europe B.V. can be contacted at their Ratingen office, with contact details provided in the document.
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Catalog excerpts

MV-R CONNECT-2

42 model series since 1964. An assurance of innovation and dependability. Mitsubishi Electric . . . . . . . . . . . . . . . . . . . . . 5 Functions and machine concept Machine concept . . . . . . . . . . . . . . . . . . . . . 9 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Tubular Shaft Motor. . . . . . . . . . . . . . . . . . . . . . 13 Crash Protection System . . . . . . . . . . . . . . . . . 15 Wire threading . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Generator technology . . . . . . . . . . . . . . . . . 19 Precise Finish Circuit . . . . . . . . ....

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MV-R CONNECT-3

If you’ve got grand designs, you need someone strong you can count on. Since 1970, a growing number of European companies have therefore been turning to high-performance EDM machines from world market leader itsubishi Electric. M Only by producing components in-house is it possible to tailor them perfectly to the intended task. Mitsubishi Electric resorts to its own c ontrols, semiconductors, motors and other items, which are adapted in detail to all requirements. The only thing you notice is that it works – and often for many decades after purchase. If you want to invest soundly in a durable...

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MV-R CONNECT-4

Intuitive operation – for the benefit of the machine operator. The user interface is child’s play to handle – gesture con trol inclusive. While some choose dialogue-supported user guidance, others opt for professional mode to get off to a speedy start. The control adapts to the user. Continued on page 27 Extra precision and speed thanks to the generator that not only thinks, but also thinks ahead. If you want to achieve better surface quality with fewer r ecuts, you need the right blend of mutually adapted technologies. With Precise Finish Circuit, you achieve more precise results faster. An...

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MV-R CONNECT-5

MV2400R Connect – the perfect blend of performance and ergonomics Ergonomic machine strategy enabling you to concentrate on the essential. Set-up, programming, maintenance etc. – all the key elements are directly accessible at the front of the machine. The entire wire feed, automatic wire thread ing and wire guide heads plus the whole workspace are readily accessible – not least thanks to the open design and automatic vertical sliding door. Intelligent D-CUBES control … simply shifts the future into the present. The user has almost half a metre of user interface to work with, assisted in this...

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MV-R CONNECT-6

Ingenious drive positioning If you want extra-smooth axis movements, you have to position the drives right in the centre of the moving weight – so that the superior Tubular Shaft Motor can exploit its full potential. Glass scales right next to the work space are an assurance of maximum precision right from the start. Tons of solidity cast in steel. Solid machine body The door that simply vanishes... The specially selected Meehanite casting ensures durability that can be measured in decades and copes with high workpiece weights day after day. The rugged machine bed takes even the severest p unishment...

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MV-R CONNECT-7

The Tubular Shaft Motor converts energy directly into motion, without contact, without maintenance and above all without loss of precision – long-term. Combined with the 400% faster fibre-optic- ased control, b this superior technology can truly show what it is capable of. The positioning accuracy even of the large MV2400R is < +/- 2 µm over the entire travel path – there’s a genuine 12-year manufacturer warranty for this on all Mitsubishi Electric EDM systems. An assurance of top-level durability. Your company’s technological edge has a name: T ubular Shaft Motor – from world market leader Mitsubishi...

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MV-R CONNECT-8

A considered and far-sighted approach is the best safety policy – but what if things have to be done in a rush? An intelligent EDM system that spots and prevents possible collisions contributes to safety at work and saves annoyance and time. Crash Protection System already installed. Crash Protection System in action Fully automatic The in-built “guardian angel” Automatic reverse Care, attention and good planning are an assurance of immaculate results, even with the most advanced technology. And should the unexpected nevertheless occur, all the wire-cut EDMs from Mitsubishi Electric come with...

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MV-R CONNECT-9

Threading even in the most difficult conditions Watch film now: www.mitsubishi-edm.de/threader Vastly superior. The wire threader for maximum dependability. Wire break point insertion even on thick and nterrupted workpieces i Round diamond guide Flexibility – when it comes to wire diameter The time-consuming return to the starting point is omitted – and machining continues where it left off, thanks to the highly advanced wire annealing system. Depending on machining conditions, threading can be successfully performed with or without jet stream and even submerged – depending on workpiece thickness....

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MV-R CONNECT-10

Greater speed and accuracy – Response time is decisive An EDM machine that reacts with greater speed and precision achieves better surface quality faster. The new V350 generator has a significantly higher effective clock rate. The voltage is built up faster and with greater precision thanks to reduced capacitance loss. Thanks to faster voltage build-up, spark duration and working voltage can be lowered. All that you will probably notice is higher surface quality and lower power costs. 17% faster multi-pass jobs Proven surface quality Workpiece height 4 cuts of Ra 0.28 µm compared to a conventional...

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MV-R CONNECT-11

Patented Better straightness for your workpieces Better straightness and shape accuracy Getting a grip on radii and corners Comparison of corner accuracies Examples of Power Master machining applications Conventional corner control Examples of workpieces Inner corner 60° (R: 0.2 mm) Corner error: 2 – 3 µm Stepped workpiece Stepped workpiece Workpiece with cross bores and cavities The Power Master Control gives the most highest level of process stability – whatever the shape being cut. Stepped workpiece shapes, boreholes and other obstacles to a stable cutting process are identified as soon as...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.