MP CONNECT

MP CONNECT
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MP CONNECT

Product catalog summary
Overview
The document provides a comprehensive overview of Mitsubishi Electric's Wire-cut EDM machines, focusing on the MP CONNECT series. These machines are renowned for their innovation, precision, and reliability, trusted by European companies since 1970.
Machine Concept
The MP CONNECT series is engineered for high precision and efficiency, featuring a Tubular Shaft Motor for non-contact drive, reducing maintenance and enhancing precision. Advanced control systems ensure intuitive operation and ergonomic design.
Key Features
  • Tubular Shaft Motor: Provides a non-contact drive system, eliminating friction and maintenance issues, ensuring long-term precision.
  • Precise Finish Circuit: Increases productivity with faster, more accurate machining, achieving surface roughness as low as Ra 0.05 µm.
  • Crash Protection System: Automatically detects and prevents potential accidents by monitoring axial forces.
  • Corehold System: Facilitates efficient waste management and reduces machining time by automatically creating bridges to hold waste material.
Technological Advancements
The document highlights the use of advanced technologies such as fibre-optic communication for faster data transmission and improved machine control. Intelligent user guidance systems and remote control capabilities enhance usability.
Performance and Efficiency
The MP CONNECT series is designed to reduce operational costs by minimizing electricity, wire, and filter usage. The machines are built for durability and low maintenance, ensuring long-term profitability.
Applications and Services
The document outlines various applications of the MP CONNECT series in precision toolmaking and other industries. It also highlights optional extras, automation solutions, and comprehensive service and training offerings from Mitsubishi Electric.
Crash Protection System
The EDMs are equipped with an in-built crash protection system, ensuring safety and efficiency even in unexpected situations by automatically reversing travel to prevent collisions.
Wire Threading and Precision
The EDM system features an intelligent wire threader for wire thicknesses of 0.05–0.30 mm, suitable for quality tool-making and precision mechanics, allowing threading in challenging conditions.
User Interface and Control
The manual control box integrates all control functions with an LCD display, supporting intuitive operation through gesture control and dialogue-assisted navigation.
Job Scheduling and Automation
The EDM system includes a flexible job scheduler for adaptable job scheduling and priority management, facilitating efficient production planning.
Maintenance and Cost Management
The system monitors consumables online, providing insights into remaining life and maintenance needs, supporting cost analysis by tracking energy and wire consumption.
Remote Control and Security
Remote control capabilities via mcAnywhere allow users to monitor and control the machine from anywhere, enhancing productivity and security with standard anti-virus protection.
Efficiency and Cost Savings
The MP Connect system offers significant energy savings and reduced wire consumption compared to conventional EDM machines, resulting in lower production costs and increased productivity.
Optional Equipment and Extensions
Optional features include additional axes for expanded machining capabilities, automatic filter switchover, and connection to external cooling systems.
Automation and Integration
The EDM machines are automation-ready, compatible with handling systems and robots from various manufacturers, offering customized and standardized solutions to boost productivity.
Service and Support
Mitsubishi Electric offers comprehensive service support, including spare parts supply outside normal business hours, facilitated by proximity to Düsseldorf Airport, with a service hotline for immediate assistance.
Training
Training on wire-cutting and die-sinking systems is conducted at Mitsubishi Electric's technology and training center in Ratingen, offering basic to customized training and hands-on experience.
Technical Specifications
The document details specifications for the MP1200 and MP2400 CONNECT machines, including control systems, travel dimensions, workpiece capacities, and additional optional hardware.
Installation Requirements
The EDM system requires a 3-phase 400 V/AC power connection and a pneumatic connection, installed on a hard industrial floor with necessary EMC shielding.
Additional Information
Contact details for Mitsubishi Electric Europe B.V. and notes on technical changes and legal notices are included.
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Catalog excerpts

MP CONNECT-2

46 model series since 1964. An assurance of innovation and dependability. Mitsubishi Electric . . . . . . . . . . . . . . . . . . . . . 5 Functions and machine concept Machine concept . . . . . . . . . . . . . . . . . . . . . 9 Tubular Shaft Motor. . . . . . . . . . . . . . . . . . . . . . 11 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Precise Finish Circuit . . . . . . . . . . . . . . . . . . 15 Corehold. . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Crash Protection System . . . . . . . . . . . . . . . . . 23 Wire threading . . . . . . . . . . . . . ....

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MP CONNECT-3

If you’ve got grand designs,you need someone strong you can count on. Thi Since 1970, a growing number of European companies have therefore been turning to high-performance EDM machines from world market leader Mitsubishi Electric. Only by producing components in-house is it possible to tailor them perfectly to the intended task. Mitsubishi Electric resorts to its own controls, semiconductors, motors and other items, which are adapted in detail to all requirements. The only thing you notice is that it works - and often for many decades after purchase. If you want to invest soundly in a durable...

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MP CONNECT-4

Intuitive operation – for the benefit of the machine operator. The user interface is child’s play to handle – gesture con trol inclusive. While some choose dialogue-supported user guidance, others opt for professional mode to get off to a speedy start. The control adapts to the user. Continued on page 27 Precision and speed – with the generator that not only thinks for itself, but also thinks ahead. Superlative surface finish is always demanded in precision toolmaking. To meet this need, the MP Connect is therefore equipped with the fine finishing generator as standard. This is of course just...

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MP CONNECT-5

MP Connect – single-source p recision and ergonomic. Ergonomic machine strategy enabling you to concentrate on the essential. Set-up, programming, maintenance etc. – all the key elements are directly accessible at the front of the machine. The entire wire routing, automatic wire threading, wire guides and the entire workspace is readily accessible – a fact not least due to the machine’s open design and the three-sided elevating work tank. A clearly visible status lamp is ready-integrated in the front hood to permit status checks away from the machine. Intelligent D-CUBES control … simply shifts...

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MP CONNECT-6

The Tubular Shaft Motor converts energy directly into motion, without contact, without maintenance and above all without loss of precision – long-term. Combined with the 400% faster fibre-optic- ased control, b this superior technology can truly show what it is capable of. The 12-year genuine manufacturer warranty on positioning accuracy is a guarantee of top-level durability. Your company’s technological edge has a name: T ubular Shaft Motor – from world market leader Mitsubishi Electric. Find our more about it here: www.mitsubishi-edm.de/tsm Perfect drive No disruptive cogging torque Rastmoment...

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MP CONNECT-7

Configured for precision The MP2400 comes with a fixed table for precision even in the event of high loads. The MP1200 has a split-axis design, with the table movable on the X axis, and the column on the Y axis – proven for max imum precision with medium loads. Nothing beats solid steel – except even more solid steel in a single piece. Even more precise axis movement – whatever the load Perfect climate – accurate to the decimal place Rolling resistance value (N) Rolling resistance value (N) Linear guide rolling resistance Normal precision guides Top-flight linear guides The exceptionally heavy-duty...

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MP CONNECT-8

Precise Taper Cutting Much more accurate results thanks to maximum precision - even on tapers. It’s the result that counts.How to achieve it with pm precision. Positioning accuracy all the way Positional variation less than 1 pm over the entire 400 mm travel path. Negotiates curves effortlessly Circularity precision of 0.98 pm for 80 mm and 30 mm cutting height. The all-important angle With < 0.01-degree precision- thanks to the Angle Master Advance with scalable angle compensation Standard equipment on the MP Series. Dimension error Angle error Dimension error of upper _o_pening_top surface____...

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MP CONNECT-9

Twice-as-fast spark detection The high-speed digital control works up to twice as fast as traditional machines. A great basis for immaculate component results – in terms of geometrical trueness and surface roughness. Greater speed and accuracy – for better economy with maximum precision. Response time is decisive An EDM machine that reacts with greater speed and precision achieves better surface quality faster. The new H-FS generator has a significantly higher effective clock rate. The voltage is built up faster and with greater precision thanks to reduced capacitance loss. Thanks to faster voltage...

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MP CONNECT-10

PATENTED Better straightness for your workpieces Getting a grip on radii and corners Examples of Power Master machining applications Better straightness and shape accuracy Comparison of corner accuracies Conventional corner control Examples of workpieces Inner corner 60° (R: 0.2 mm) Stepped workpiece Stepped workpiece Workpiece with cross bores and cavities The Power Master Control gives the most highest level of process stability – whatever the shape being cut. Stepped workpiece shapes, boreholes and other obstacles to a stable cutting process are identified as soon as they appear and the control...

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MP CONNECT-11

Intercepting the waste – fully automatically. Intercepting the waste – fully automatically Long-running jobs with multiple cut-outs Reducing machining time COREHOLD CONDITION COREHOLD During roughing, a bridge is controllably created to hold the waste material – the waste material cannot fall. In this way many features can be rough- achined m and, after removal of the waste material, recut – fully automatically and unmanned, overnight and at weekends. Lower costs, higher profits. The number and length of fixing points are easy to set in different ways: directly via a comfortable dialogue menu...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.