Overview: The EA12-V series by Mitsubishi Electric is a die-sinking EDM system recognized for its high productivity, precision, and reliability. It is designed to minimize operating costs and incorporates advanced technological innovations, making it a globally preferred choice.
Specifications: The EA12-V features a high-performance FP80V generator, a solid cast steel frame, and a digital direct drive system. It includes a direct linear way measuring system for consistent precision. The machine has compact dimensions with travel paths of 400 x 300 x 300 mm and can handle a maximum workpiece weight of 700 kg. Additional specifications include a movement speed of 3000 mm/min, overall dimensions of 2145 x 2050 x 2365 mm, and a machine weight of 3400 kg. The tank capacity is 340 liters, and it features a transistor-controlled pulse generator with a maximum working current of 80 A.
Mechanical Engineering: The machine's robust design includes a double way measuring system and direct shaft drives, ensuring long-term precision. It has a space-saving footprint and features a lowerable working tank for easy access and maintenance.
Control System: The EA12-V uses a Mitsubishi 64-bit CNC control system, known for its user-friendliness and real-time monitoring capabilities. It includes 3D graphics, an expert system (E.S.P.E.R.), and optimization tools to enhance machine settings and performance.
Generator and Processing Capabilities: The FP80V generator is optimized for processing tungsten carbide, offering reduced electrode wear and high erosion rates. It supports various processing functions, including gear and free-form processing, with high precision and surface quality.
Automation and Integration: Mitsubishi Electric provides comprehensive automation solutions, including robots and handling systems, to create efficient manufacturing cells. These systems work seamlessly together, enhancing productivity and competitive advantage.
Company Background: Mitsubishi Electric is a global leader in EDM technology, with a history of innovation and market leadership. The company offers extensive service and support, ensuring customer satisfaction and continuous improvement in their product offerings.
Additional Features: The EA12-V offers reduced power consumption, consistent precision, and flexible automation options. It is designed for easy maintenance and includes favorable financing options through MitsubishiFinanz.
Machine Features: The EA12-V model includes a C axis with a pneumatic collet chuck, smallest input unit of 0.001°, and speeds of 10/20 rpm. It supports electrode fastener types such as 3R-MACRO, 3R-COMBI, and EROWA-ITS, with a maximum electrode weight of 50 kg.
High-Speed Spindle: The spindle has a smallest input unit of 0.001° and speeds ranging from 100 to 1000 rpm. It supports various electrode fastener types and has specific weight capacities for each.
Electrode Changer: The machine includes a 20-fold electrode changer with specific fastener types and weight capacities for each electrode.
Additional Equipment: Features include programmable wash-up, automation robots, handling systems, Ethernet interface, and teleservice capabilities.
Certifications and Awards: The EA12-V is certified with DIN EN ISO 9001:2000 and has received the Global Market Leadership Award 2005 by Frost & Sullivan. It is also an official supplier of the BMW Sauber F1 Team.