*mydirectindustry

MR-FAMILY

Product catalog summary

Introduction
Mitsubishi Electric's MR-Family of servo amplifiers and motors are designed for high performance, reliability, and user-friendliness. They are adaptable to various network solutions and are known for their flexibility and high-speed capabilities.

Global Impact and Vision
Mitsubishi Electric aims to integrate technology and innovation to improve daily life and business efficiency. The company is involved in multiple sectors, including energy systems, electronic devices, home appliances, and industrial automation systems.

Servo Systems Overview
Mitsubishi Electric's servo systems are renowned for their quality and reliability, meeting global standards such as the EU Low Voltage Directive and the Machinery Directive. These systems are used across various industries, from mechanical engineering to semiconductor manufacturing.

Key Features of Servo Systems

Cost Effectiveness: Faster production cycles and reduced material wastage.
Plug and Play: Pre-made cables for quick and error-free connections.
Networking: High-speed networking capabilities with support for multiple industrial networks.
Setup and Tuning: Features like "One-Touch-Tuning" for easy machine startup.
Compact and Flexible: Reduced component size for easier installation.

Product Range
The MR-J4 and MR-JE series offer a wide range of servo amplifiers and motors suitable for various applications, ensuring high performance and compliance with global standards.

Advanced Features

Real-time Auto-tuning: Automatically adjusts control parameters for optimal performance.
Vibration Suppression: Advanced control to minimize mechanical vibrations.
High-speed Communication: Enhanced communication speeds for improved system response.

Safety and Reliability
The MR-J4 series includes safety features compliant with EN IEC 61800-5-2 standards, ensuring safe operation and minimizing machine downtime through functions like "Life Diagnosis Function."

Conclusion
Mitsubishi Electric's servo systems are designed to meet the automation needs of tomorrow, offering innovative features that enhance performance, safety, and ease of use.

Standards Compliance
The MR-J4 motion safety solution is certified by organizations like TÜV and complies with EN 13849-1 and ISO 61508 standards, aiding compliance with the EU Machinery Directive (2006/42/EC).

Comprehensive Safety Functions
The MR-J4 amplifier offers a Safe Torque Off (STO) function compliant with EN 60204-1 and SIL 3 standards. When combined with the MR-D30 safety unit, additional safety functions like SS1, SBC, SSM, and SLS can be implemented.

Servo Motors
Mitsubishi Electric servo motors are compact and feature advanced winding techniques. The MR-J4 series supports various motor types, offering options from 50 W to 22 kW. All motors include integrated ABS encoders, eliminating the need for additional sensors.

Advanced Features
The MR-J4 motors offer speeds up to 6,000 rpm and high torques, with 22-bit encoders providing high resolution. Motors are IP65 rated, with 400 V motors rated at IP67, suitable for industrial environments.

Positioning Solutions
The MR-J4 series supports applications from 1 to 192 axes, with modular configurations using MELSEC System Q, iQ-R, iQ-F, and L-series controllers. Positioning modules and simple motion modules offer various control functions, enhancing system flexibility.

Motion Control and PLC Integration
MELSEC System Q and iQ-R series provide solutions for motion control, supporting up to 192 axes with SSCNETIII/H network. The MR-MQ100 and Q170MSCPU offer economical and integrated solutions for motion control applications.

Servo Software
MR Configurator2 software facilitates easy configuration and diagnostics, offering graphical machine analysis and simulation functions. It includes automatic configuration assistants and multiple monitor functions for efficient setup and maintenance.

Application Examples
Vertical form fill & seal applications utilize servo motors for precise control in packaging processes. XY table applications use servo technology for linear or circular interpolation in various positioning tasks.

System Description
Mitsubishi Electric provides a comprehensive range of servo and motion systems suitable for various applications, from point-to-point to synchronized systems. These systems can be configured for single or multiple axes, with the capability to control up to 192 axes using the MELSEC System Q Motion CPU. The systems support various network protocols, including SSCNETIII/H, CC-Link IE Field, EtherCAT, PROFINET, and EtherNet/IP™. The servo motors and amplifiers offer high precision, with the MR-J4 series featuring 22-bit encoders for enhanced accuracy and speed.

Servo Motors
The MR-J4 series servo motors are compact, high-performance brushless motors with a wide range of power, speed, and inertia ratings. They are equipped with absolute encoders, allowing for continuous position monitoring. The motors are available in rotary, linear, and direct drive types, supporting high-resolution encoders for improved machine performance. Some models offer higher protection classes for harsh environments.

Servo Amplifiers
Mitsubishi Electric's servo amplifiers cater to various application demands, from digital pulse and analog-controlled amplifiers to network-type amplifiers. The MR-J4 series amplifiers support rotary, linear, and direct drive motors. They feature Real Time Adaptive Tuning (RTAT) technology for optimal dynamic performance.

Preventative Maintenance
The MR-J4 series includes functions to estimate friction and vibrations, aiding in the preventative maintenance of machine components. This feature helps in reducing wear and prolonging the lifespan of mechanical parts.

Software and Integration
The G-CAD converter software allows users to import CAD files directly and create motion programs without modifying the PLC program. The integration with the SSCNETIII/H Network enables direct setting of internal servo parameters from the PLC, streamlining the configuration process.

Additional Resources
For further technical details, configuration, pricing, and availability, users are directed to the Mitsubishi Electric website or their distributors and partners. The catalogue emphasizes the importance of consulting product manuals for detailed configuration rules and system building.

Specifications Overview
The document provides detailed specifications for various motion control modules and controllers, including the RD77MS, RD77GF, MR-MQ100, Q170MSCPU, and MELSEC System Q and iQ-R Motion-Controller-CPUs. Key features include:

Positioning methods such as Point To Point (PTP) control, speed control, and synchronous control.
Acceleration/deceleration control with trapezoidal and S-curve options.
Compensation features like backlash compensation and electronic gear.
Cam functions with storage for up to 256 cam profiles.

Simple Motion Module
The RD77GF Simple Motion Module supports up to 32 axes and offers linear, circular, and helical interpolation. It uses CC-Link IE Field for output and provides flexibility, reduced wiring, and improved noise immunity.

Single Axis Motion Controller
The MR-MQ100 is designed for single-axis control with synchronization capabilities. It features built-in I/O, SSCNETIII motion networking, and Ethernet connectivity, making it suitable for applications like rotary cutters and labelling.

Stand-alone Motion Controller
The Q170MSCPU/Q170MSCPU-S1 integrates a PLC CPU, Motion CPU, and power supply, controlling up to 16 axes. It supports high-speed network communication and is expandable with additional modules.

MELSEC System Q and iQ-R Motion-Controller-CPUs
These controllers manage large-scale servo movements and machine control, supporting up to 192 axes. They offer high-speed SSCNETIII/H network integration and multiple CPU usage for improved system performance.

Additional Modules
Various modules like the Q172DLX, Q172DEX, Q173DPX, and Q173DSXY provide additional functionalities such as external signal capture, encoder interface, manual pulse generation, and safety signal management.

Order Information
Various product codes are listed, including Art. no. 248700, 248701, 280227, 280228, and 295076, indicating different configurations or models available for order.

System Configuration

SSCNETIII/H System: This section outlines the configuration of a SSCNETIII/H system, which includes components like PLC CPU, Motion CPU, manual pulse generator, and various interfaces and cables. The first CPU on the main base unit must always be a PLC CPU.
X-Y Table System Configurations: Two examples of X-Y table system configurations are provided using Mitsubishi Electric automation equipment. The first system is based on FX3G-24MT/ESS, and the second is a more complex QD77MS2 (SSCNETIII/H) based system. Each system has specific components and functionalities, such as servo amplifiers and motors, and offers features like user-friendly positioning and expandability.

Dimensions

Servo Motors: Detailed dimensions for various servo motors are provided, including models like HG-KR053(B), HG-KR13(B), HG-MR053(B), and others. Dimensions are given in millimeters, with specific measurements for motors with and without brakes.
Servo Amplifiers: Dimensions for different servo amplifiers, such as MR-J4-A(4)/B(4) and MR-J4W2/3-B, are detailed. The document includes terminal arrangements and cooling fan placements, emphasizing the importance of proper installation and cooling for optimal performance.

Overview: Mitsubishi Electric Corporation is a globally recognized brand known for its premium quality products and services. The company is involved in various sectors including space development, transportation, semiconductors, energy systems, communications, information processing, audio-visual equipment, home electronics, building and energy management, and automation systems. With 237 factories and laboratories in over 121 countries, Mitsubishi Electric is a leader in automation solutions, emphasizing reliability, efficiency, and ease of use.

Company Scale: Mitsubishi Electric is one of the world's leading companies with a global turnover exceeding 4 trillion Yen (over $40 billion) and employs over 100,000 people. The company is committed to delivering exceptional service, support, and high-quality products.

Global Presence: Mitsubishi Electric has a significant presence in Europe with offices in Germany, Czech Republic, France, Ireland, Italy, Netherlands, Poland, Russia, Spain, Sweden, Turkey, UK, and UAE. Additionally, it has representatives in Austria, Belarus, Bosnia and Herzegovina, Bulgaria, Croatia, Czech Republic, Denmark, Estonia, Finland, Greece, Hungary, Kazakhstan, Latvia, Lithuania, Malta, Moldova, Portugal, Romania, Serbia, Slovakia, Slovenia, Switzerland, Ukraine, Israel, Lebanon, and South Africa.

Contact Information: The document provides detailed contact information for Mitsubishi Electric's European offices and representatives, including addresses and phone numbers for each location.

Note: Specifications are subject to change, and all trademarks and copyrights are acknowledged.

Catalog excerpts

A MITSUBISHI ELECTRIC Changes for the Better FACTORY AUTOMATION ■ Industry leading ■ User-friendly performance ■ Designed for different ■ Reliable network solutions

Open the catalog to page 1

Global player Global impact of Mitsubishi Electric Through Mitsubishi Electric’s vision, “Changes for the Better“ are possible for a brighter future. Mitsubishi Electric is involved in many areas including the following We bring together the best minds to create the best technologies. At Mitsubishi Electric, we understand that technology is the driving force of change in our lives. By bringing greater comfort to daily life, maximising the efficiency of businesses and keeping things running across society, we integrate technology and innovation to bring changes for the better. Energy and electric...

Open the catalog to page 2

Contents Use tomorrow’s technology today 4 What makes a good servo system 5 Servo system overview 6 Safety first Plug and play positioning solutions Motion controller Your solution partner

Open the catalog to page 3

Mitsubishi Electric servo systems Use tomorrow’s technology today Maximized to the best advantage for the machinery Mitsubishi Electric servo systems are globally renowned and respected. Offering a perfect combination of high-end performance and ease of use, they are now found in a huge range of applications throughout all branches of industry – from single and multiple axis systems in mechanical engineering and other metal-working sectors to complex, fullysynchronised solutions in the semiconductor and motor industries. Manufactured at the highest standards Mitsubishi Electric automation products...

Open the catalog to page 4

What makes a good servo system The built-in display panel indicates servo amplifier status and alarm numbers. High speed, high performance Motion Bus system SSCNETIII/H Advanced and evolving tuning functions like „One-Touch-Tuning“ Automatic servo motor recognition STO I/O signal connector CN8 Triple-axes amplifier Absolute high-resolution encoder as standard equipment Cost effectiveness Industry leading performance gives faster production cycles and reduced material wastage. Plug and play The availability of pre-made cables of different length means that connecting a servo motor to an amplifier...

Open the catalog to page 5

Extensive product range The right solution every time A solution for every application Mitsubishi Electric always has the right servo system for straightforward and complex applications alike. With so many motor types, different amplifier output performances and features, the right servo solution is available for every conceivable positioning requirement. SERVO AMPLIFIERS & MOTORS The MELSERVO MR-J4 series of servo amplifiers and the associated positioning units, motion modules and high-end motion control systems from Mitsubishi Electric enable machine builders and end customers to increase production...

Open the catalog to page 6

Powerful amplifiers The MR-J4 generation of servo drives delivers state-of-the-art technology and simple operation in a very compact package. Functions like the advanced vibration suppression system and the further improved real-time auto-tuning ensure maximum precision, very short positioning times and simple installation. Mitsubishi Electric offers a wide spectrum of servo amplifiers to meet the demands of all types of applications. The MR-J4-A models are suitable for drive systems with conventional control and are designed for regulating speed, torque and position control tasks. The MR-J4-B...

Open the catalog to page 7

Feed equipment is one of the servo's many applications. The absolute encoder which is fitted as standard has a resolution of 22 bits. This corresponds to more than 4 million pulses/revolution. The result is excellent true-running characteristics and a maximum positioning accuracy and processing speed which more than satisfy the performance requirements of modern high-end machines. Increased response speed Three times faster communication speed Communication speed is increased to 150 Mbps full duplex (equivalent to 300 Mbps half duplex), three times faster than the conventional speed. System response...

Open the catalog to page 8

Three-inertia system Precise tuning functions Advanced suppression of mechanical vibration Two types of the vibrations are suppressed at the same time Automatic vibration suppression Baud rate [Mbps] Network communication speed Reduction of interference by the SSCNETIII/H optical network Firmware that delivers performance All MR-J4 servo amplifiers use the very latest regulation and control technologies. These systems ensure fast installation and setup and make it possible to configure stable systems with very short response times – no matter what’s your application. Real-time auto-tuning The...

Open the catalog to page 9

MR-J4 / Motion safety solutions Safety first Safe control Maintain safe control of motor behaviour even in emergency situations Safe Stop button pressed Delay time Safe Stop button pressed v Maintain machine performance while meeting required safety standards The safe choice for motion Mitsubishi Electric’s MR family has become the leading choice for motion applications world wide. Industry leading performance, flexible network connectivity, and patented technology like vibration suppression has lead to a significant global installed base. Mitsubishi Electric now takes this success one step...

Open the catalog to page 10

Servo motors Servo motors to add movement Large choice of different servo motors Size comparision to conventional motors Speed, accuracy and control, whenever you need it. Advanced features Featuring the most advanced concentrated winding techniques and the latest technology, Mitsubishi Electric servo motors are the most compact in the market. Increased motor speed MR-J4 series servo amplifier operates rotary servo motors, linear servo motors and direct motors as standard. Motors are available in a range of options from 50 W to 22 kW in different designs, including specialised motors such as...

Open the catalog to page 11

Plug & play positioning solutions Plug & play positioning solutions Ethernet RS232 (via CPU) CPU Simple Motion modules Cables Servo amplifiers High-speed network Servo motors Transfer configuration parameters Fast, high-precision positioning SSCNETIII/H configuration Using the right positioning solution can help increase the accuracy of the work process, reduce waste and rework as well as provide a higher quality of production. Positioning modules The MR-J4 series together with SSCNETIII/H support a very broad spectrum of applications between 1 and 192 axes. Components with a variety of different...

Open the catalog to page 12

All MITSUBISHI Automation catalogs and technical brochures

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list