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Material Handling

Material Handling
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Material Handling

Product catalog summary
Introduction
Mitsubishi Electric specializes in advanced material handling solutions, focusing on lean and flexible systems to improve speed, accuracy, and quality. These automation solutions help businesses stand out in competitive markets.

Integration and Industry Needs
The company integrates automation products into a unified platform, offering flexibility in automation control across industries such as baggage handling, automated warehousing, and postal automation. This integration supports comprehensive solution architectures.

Manufacturing and Distribution Systems
Efficiency in manufacturing and distribution is key to profitability and customer satisfaction. Mitsubishi Electric emphasizes logistical coordination and error-proofing with solutions like AS/RS, AGVs, and vertical sorters to streamline operations.

Bridging IT and Automation Control
The e-F@ctory solution addresses data handling challenges by providing a seamless interface between shop floor operations and IT systems, enhancing real-time data visibility and system efficiency.

Conveyor Systems
Mitsubishi Electric offers a variety of conveyor systems with high-speed communication and control capabilities, ensuring precise product handling and synchronization across multiple axes.

Automated Storage and Retrieval Systems (AS/RS)
AS/RS solutions optimize space and efficiency, crucial for industries like baggage handling where timing and speed are critical.

Automatic Guided Vehicles (AGVs)
AGVs enhance flexibility in material handling, especially where conveyor systems are impractical, improving safety and efficiency by reducing forklift use and adapting to dynamic environments.

Conclusion
Mitsubishi Electric's material handling solutions are designed to meet evolving industry needs, providing integrated, high-performance systems that enhance operational efficiency and flexibility.
Overview of Baggage Handling and Postal Automation
This document outlines Mitsubishi Electric's solutions for baggage handling and postal automation, highlighting critical components and technologies for efficient, reliable, and high-speed operations.

Baggage Handling Systems (BHS)
Mitsubishi Electric provides a comprehensive suite of components for BHS, including high-performance redundant CPUs, motion controllers, and servo amplifiers. The Q Series controller is noted for its high-speed and redundancy, ensuring system-wide control even during failures.

Efficiency and Speed
Efficient baggage handling is crucial to meet passenger expectations, especially with airport expansions. High-speed DCV systems and EBS systems are highlighted for managing baggage flow efficiently.

RFID and Automation
RFID technology is increasingly used in BHS for easy scanning and information storage. Mitsubishi Electric's platform supports RFID integration, enhancing throughput and reducing errors.

Sorting Systems
Various sorting systems, including in-line, vertical, and loop sorting, are crucial for handling diverse baggage efficiently. Mitsubishi Electric's drives ensure smooth operation and high response to load changes.

Postal Automation
Postal services face pressure to improve efficiency and reduce costs. Mitsubishi Electric offers high-speed, reliable postal automation solutions with real-time tracking and data acquisition capabilities.

High-Speed Insertion
High-speed insertion systems are essential for inserting materials into envelopes, crucial for printing and direct-mail services, emphasizing synchronization and sensor data utilization.

Conclusion
Mitsubishi Electric's solutions meet the evolving needs of baggage handling and postal automation, providing high-speed, reliable, and efficient systems that enhance operational performance and customer satisfaction.
Overview of Automation Solutions
This document provides an overview of Mitsubishi Electric's automation solutions, focusing on postal automation and industries requiring precise coordination and high-speed processing.

Specifications and Capabilities
The Q06UDHCPU supports easy retrofitting and expansion, handling up to 96 axes from a single PLC rack. The GOT1000 series HMIs enhance user interaction and system diagnostics with fast 2D data processing.

Networking and Coordination
CC-Link IE enables networking multiple machines for high job coordination, crucial for precise sorting and handling in postal automation.

Cost Reduction and Efficiency
The MES interface module simplifies system implementation, reducing costs and improving reliability. The e-F@ctory concept promotes continuous improvement and cost-effective automation.

Advanced Drive Systems
The MR-J3 servo drive systems and FR-A700 series AC drives offer high performance and energy efficiency for various applications.

Human Machine Interfaces
The GOT1000 range provides high-resolution displays and easy connectivity, enhancing user experience and system integration.

Software Solutions
MELSOFT offers a complete engineering environment for programming and maintaining Mitsubishi automation systems, with tools for ladder programming, configuration, and virtual debugging.
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Catalog excerpts

Material Handling-1

FACTORY AUTOMATION MATERIAL HANDLING Automation Solutions systems that deliver Conveyor systems /// Storage and retrieval (AS/RS) /// Automatic guided vehicles (AGVs) /// In line and vertical sorting /// High speed sorting loops /// High speed insertion systems ///

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Material Handling-2

Lean and flexible /// Material handling solutions /// Lean and flexible /// Moving forward together

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Material Handling-3

Material handling solutions /// Lean and flexible /// Material handling sol Mitsubishi Electric believes in the strength of the independent solutions provider. Our ultimate goal is to deliver innovations that empower our customers and allow them to differentiate themselves while setting higher standards within their respective markets. Mitsubishi Electric has a long history in automation starting from a ship building background over 85 years ago. Since then we have grown to be a $30Billion multinational corporation with an estimated 100,000 plus employees worldwide. Using a constant progression...

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Material Handling-4

Material handling solutions /// Flexible manufacturing /// Material handl Manufacturing and distribution systems Getting material from the receiving docks to the shipping docks as quickly as possible with the least amount of errors is critical to any organization’s success. This takes high level logistical coordination and error-proofing of repetitive processes. AS/RS Sliding shoe Control room Efficient manufacturing and distribution systems typically result in higher levels of profitability and increased customer satisfaction. However, lean operation does not happen overnight. It’s a process...

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Material Handling-5

ling solutions /// Flexible manufacturing /// Material handling solutions // Bridging IT and automation control Having vast amounts of data and handling, or processing it efficiently has been a hurdle not only for material handling applications but automation applications as a whole. Many automation providers allow for the movement of data from one machine to another on the shop floor. However, moving accurate and detailed data from the shop floor up to IT systems has been overlooked by most, resulting in costly down time, process inefficiencies and many other issues. With Mitsubishi Electric’s...

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Material Handling-6

Conveyor systems /// Flexible manufacturing /// Conveyor systems /// Fle Conveyor systems Merge, gap, slide Proximity sensors In many material handling applications, items are first loaded onto a merge conveyor which matches speeds with the main conveyor and inserts packages whenever room is available. Next, an induction system uses smart conveyors or gappers to adjust the space between each package and create uniform separation. Since placement onto the merge conveyor can vary significantly along with both the size and shape of the material being handled, the automation system must recognize...

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Material Handling-7

exible manufacturing /// Conveyor systems /// Flexible manufacturing /// Merge conveyors Proximity sensors In addition, CC-Link, an open standard from the CC-Link Partner Association (CLPA), allows for high-speed access to I/O and other devices over long distances. Unlike other similar networks, One of the challenges of sorting is how to transfer from one conveyor to another without stopping or damaging products. Mitsubishi Electric’s communication networks are optimized for maintaining synchronous control of multiple axes. The servo network SSCNET III is a full-duplex 50 mega baud system where...

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Material Handling-8

Automated storage /// Retrieval systems /// Automated storage /// Retrieva Automated storage/ retrieval systems Stacker crane B Scales Barcode reader Minimize your breaks Continuous power Automated Storage and Retrieval Systems (AS/RS) have many advantages over older warehousing techniques. The ability to store items higher on shelves reduces floor space and the ability to track individual boxes or pallets allows for easy first in-first out systems. In the Baggage Handling System (BHS) industry, Early Baggage Storage (EBS) systems allow for bags to be temporarily stored and then released at the...

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Material Handling-9

l systems /// Automated storage /// Retrieval systems /// Automated storage Advanced auto-tuning AS/RS systems need to be able to move at maximum acceleration and velocity under varying load carrying situations. One of the most extreme cases would be an AS/RS that transports heavy, full pallet-sized loads. If tuned to have the same set of gains for both loaded and unloaded conditions, the system, while stable, may still not be optimized for top performance. The MR-J3 amplifier contains advanced real-time auto-tuning technology that can automatically sense a change in load and alter the PID gains...

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Material Handling-10

Automatic guided vehicles /// Automatic guided vehicles /// Automatic gui Automatic guided vehicles Add flexibility Being able to respond to changing customer demands is a key component of a successful material handling installation. For example, the beginning of the holiday season typically sees a rush of sales and shipments which is followed up by a significant increase in returns and exchanges. In order to accommodate this demand, distribution centers typically need to increase flow in one direction or the other. In these flexible manufacturing environments, Automated Guided Vehicles (AGVs)...

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Material Handling-11

ided vehicles /// Automatic guided vehicles /// Automatic guided vehicles // All-wheel drive control Sort floors can be crowded and vibration intensive environments. Therefore, AGVs must be completely stable even with changing external disturbances and have the ability to make quick and precise movements. Using the phase compensation function, all four wheels (or more) of an AGV can be perfectly synchronized. In comparison to two wheel drive, all-wheel drive can increase acceleration, deceleration and of course handling, making incredibly tight turns possible. The phase compensation function...

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Material Handling-12

Baggage handling systems /// Baggage handling systems /// Baggage hand Baggage handling systems Stay on schedule In baggage handling, the goal is to have the passenger and their bag get on the same plane. Airport expansion along with in-line security measures and a decrease in layover times at major hubs has created the need for extremely efficient and high speed baggage handling systems (BHS). Mitsubishi Electric has the complete toolset necessary for a fully integrated solution. When a passenger takes a highspeed tram between terminals in order to catch a connecting flight, the person’s baggage...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.