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MiniTec Profile System

MiniTec Profile System
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MiniTec Profile System

Product catalog summary
Introduction
The document provides an overview of the MiniTec Profile System, highlighting its modular design and adaptability for industrial applications. It emphasizes the company's commitment to quality, environmental protection, and safety, with certifications like DIN EN ISO 9001 and OHSAS 18001.
The Company
MiniTec has grown from a small operation in 1986 to a global provider with over 400 employees. The company focuses on simplicity, compatibility, and ergonomic design, collaborating with research institutes to integrate technological advancements.
Technical Data
Specifications of aluminium profiles are detailed, including anodizing standards, material properties, and tolerances. Compatibility within the system is emphasized, with uniform grooves and standard threads.
Profile System
Components include aluminium profiles, fastening elements, hinges, and joints. Specifications for different profile series, load capacities, and compatible screws and nuts are provided.
Linear Systems
Describes linear modules and systems, highlighting applications and specifications, including adjusting units and sliding guides.
Workplace Systems
Covers design and components of workplace systems, including base frames, adjustable workstations, and energy supply solutions, with ergonomic considerations.
Conveyors
Details various conveyor systems, such as belt, roller, and timing belt conveyors, and discusses components and transfer systems.
Safety Systems
Outlines machine protection, noise protection, and other safety systems to enhance workplace safety.
Tools and Processing
Information on tools and processing techniques for working with MiniTec profiles, emphasizing efficiency and precision.
CAD Support
MiniTec offers a CAD tool, iCADassembler, for designing and planning components and systems, compatible with various CAD software.
Profile Series 45 Overview
Focuses on Profile Series 45, made from extruded, anodized aluminium, designed for various construction applications. Specifications include moment of inertia, section modulus, weight per meter, and standard bar length.
Assembly
Methods include power-lock fasteners, mitre connectors, screw connections, and angle brackets. Specific profiles include instructions for clamping surface elements and ensuring safety.
Key Profiles
Profiles like 23 X 16, 30 X 30 G, 60 X 60 X 30, and Clamping Profile 32 X 32 are highlighted for their specific applications.
Conclusion
The MiniTec Profile System offers versatile aluminium profiles for various construction needs, emphasizing ease of assembly and adaptability.
Aluminium Profiles and Connection Systems
Outlines various aluminium profiles and connection systems, emphasizing the MiniTec Profile System's optimization potential in connection technology.
MiniTec Power-Lock Fastener
Offers cost and time advantages, with features like ESD suitability and ergonomic design, using thread-forming screws for reliable assembly.
Fastening Elements
Details various fastening elements, including power-lock fasteners, cross-connectors, and mitre connections, with assembly processes and applications.
Bolt and Butt Connectors
Bolt connectors compensate for lower load capacity, while butt connectors are recommended for profile extensions.
Screw Connections
Specifications for screw connections, emphasizing form-locking connections secured against dislocation.
Mounting Angles and Protective Field Suspension
Mounting angles allow easy installation, with options for ESD versions. Protective field suspension is adjustable.
Screws and Nuts
Comprehensive list of screws and nuts, detailing dimensions, materials, and applications.
Specifications and Technical Data
Provides specifications for mounting angles and connectors, primarily made from aluminium or stainless steel, with applications for general construction purposes.
Assembly Instructions
Involves fastening components to profile grooves using supplied hardware, with specific instructions for different components.
Key Components
Includes mounting angles, protective field suspensions, connecting plates, adapters, and connectors.
Recommendations
Emphasizes using correct torque and fastening methods for secure and stable constructions.
Hinges and Joints
Specifications, applications, and assembly instructions for hinges and joints, primarily made of anodized aluminum with stainless steel shafts.
Applications
Suitable for detachable doors, hatches, and movable parts on various profile sizes.
Assembly Instructions
Fastening hinges to profile grooves using supplied hardware, with recommendations for heavy-duty applications.
Key Components
Includes detachable hinges, folding hinges, and swivel joints.
Recommendations
Choose appropriate hinge or joint based on load capacity and application requirements.
Hydraulics Overview
Specifications and configurations for hydraulic systems, including pumps, cylinders, and complete systems, adaptable to different constructions.
Assembly Instructions
Outlines assembly process for fastening kits, suitable for different profile sizes.
Linear Systems
Describes linear modules, including LMS 90, LMZ 90, and LR systems, with specifications on guidance options and load ratings.
Engine Kits and Drive Packages
Available for LMS 90 module, including components like motor cables and drive inverters.
Ready-to-Install Systems
Emphasizes ease of assembly and adaptability to customer specifications.
Workplace Systems
Focuses on ergonomic and flexible workstation solutions, including basic and height-adjustable workstations, and hydraulic and electric lift systems.
Technical Specifications
Includes dimensions, load capacities, and installation requirements for each system.
Conclusion
The MiniTec modular system provides versatile and ergonomic solutions for workplace design.
Specifications and Technical Data
Specifications for components and accessories used in workplace systems, focusing on height-adjustable workstations and tabletops.
Applications
Designed for raising and lowering work tables and other equipment, suitable for various assembly tasks.
Assembly Instructions
Instructions for installing components into profile grooves using supplied hardware.
Tabletops
Variety of tabletops available, with specific thickness, width, and depth options.
Drawer Base Cabinets
Specifications for load-bearing capacity, color options, and locking mechanisms.
Technical Data
Includes material specifications, dimensions, and weight for profiles and fastening sets.
Recommendations
Suggests using specific fastening materials and provides guidelines for retrofitting and customization options.
Tools and Processing Overview
Specifications and applications for tools and processing techniques used in the MiniTec Profile System.
Drilling Jigs
Designed for specific mitre angles and profile series, with material composition and application instructions.
Thread Formers and Step Drills
Used for chipless production of central threads and preparing step bores.
Impulse Wrench and Thread Forming Machines
Used for screwing self-tapping screws and efficient thread production.
Deburring Tools and Groove Openers
Tools for deburring and opening grooves in profiles.
Bending Profiles
Discusses bending process for profiles, highlighting technical features and limitations.
Processing Techniques
Includes cutting to length, thread forming, and drilling, with specific part numbers and applications.
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Catalog excerpts

MiniTec Profile System-1

PROFILE SYSTEM part no. 95.3010/3 All information in this catalog has been carefully checked. For any errors or incomplete information we can not accept any liability. We reserve the right for technical changes, particularly those serving the technical improvement. Our kit is designed primarily for indoor use. Outdoor applications require separate consideration. Reproduction - even in part - only with our permission. MINITEC PROFILE SYSTEM

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MiniTec Profile System-2

MINITEC PROFILE SYSTEM

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MiniTec Profile System-3

PROTECTION SYSTEM SAFE GUARD NOISE PROTECTION VEHICLE EXTENSION MINITEC PROFILE SYSTEM

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MiniTec Profile System-4

THE COMPANY We have been developing innovations for more than 30 years. From a modular system to a tailor-made complete solution. What began in 1986 with miniature linear guides has developed into a globally recognized full-service provider with more than 400 employees in 12 plants and more than 60 partners and service bases worldwide, as well as its own production facilities in Germany, France, Great Britain, China, Slovenia, Slovakia, Spain and the USA. THE MODULAR SYSTEM Our modular system and our linear technology are based on the same principle. Our designers and engineers are passionate...

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MiniTec Profile System-5

OCCUPATIONAL HEALTH AND SAFETY Our occupational safety system complies with OHSAS 18001 (Occupational Health and Safety Assessment Series) and has been certified since 2006. These principles are also strictly observed in all designs for our customers. SECURED PROCESSES Our organization meets the strict criteria of the and is certified according to AEOC 115021. As an authorised economic operator, our customers benefit from the associated simplifications in customs law. CORPORATE RESPONSIBILITY We are aware of our social responsibility. With this in mind, we create challenging jobs at our locations,...

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MiniTec Profile System-6

Our CAD tools are the logical complement to our modular hardware. All requirements of planning and execution are comprehensively considered. The combination of components and software unlocks the full potential for rational, flexible and modern mechanical engineering. iCADassembler is a CAD tool of the latest generation, which we make available to our customers free of charge. The tool contains electronic catalogs, Benefit from the functionality of iCADassembler! automatic parts lists and configurators for common applications such as ergonomic workstations, linear axes, conveyor belts, roller...

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MiniTec Profile System-7

TECHNICAL DATA ALUMINIUM PROFILE TOLERANCES Aluminium extruded profiles Generally we confirm half the values according to the tolerances of DIN EN 12020 part 2. PROFILE SERIES / BASIC GRID All profiles of the individual profile series are developed from the same grid. The tread grooves are uniform. All profiles can be combined with each other. The M8 thread is formed with non-cutting thread formers. (It can be drilled up to M12) MINITEC PROFILE SYSTEM

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MiniTec Profile System-8

TECHNICAL DATA SST-PROFILES MATERIAL Generally we confirm half the values of the permissible tolerances. Blanks CORE BORING Thread M8 is made with a tap MINITEC PROFILE SYSTEM

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MiniTec Profile System-9

TECHNICAL DATA PROFILE SERIES 30 PROFILE SERIES 30 One system for profiles 16 to 60 mm. The grooves are identical for all profiles. Groove width: 8,5 - 0,3 mm. BASIC DIMENSIONS LOAD CAPACITY USABLE SCREWS AND NUTS MINITEC PROFILE SYSTEM

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MiniTec Profile System-10

TECHNICAL DATA One system for profiles from 19 to 270 mm. The grooves are identical in all profiles. Groove width: 8.5 - 0.3 mm. The grooves are designed to accept DIN M8 screws with 13 mm head diameter and 13 mm outer nuts. Square and hexagon nuts and screws are secured against rotation BASIC DIMENSIONS LOAD CAPACITY USABLE SCREWS AND NUTS Sliding nuts can be swiveld in at any point of the profil. MINITEC PROFILE SYSTEM

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MiniTec Profile System-11

TECHNICAL DATA CALCULATION OF THE DEFLECTION OF MINITEC ALUMINIUM PROFILES Deflection f (mm), calculated for static load in form of a point as shown below Geometrical moment of intertia I (cm4) MINITEC PROFILE SYSTEM

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MiniTec Profile System-12

TECHNICAL DATA The following formulas and examples of calculation are for static load in the form of a point.. For the determination of other load, please use the equations in the relevant literature. In particular we want to point out that reduced values should be used for dynamic loads. CALCULATION OF DEFLECTION OF MINITEC PROFILES EXAMPLE f = Deflection [mm] F = Load [N] L = Free length [mm] I = Geometrical moment of intertia [cm4] E = Modulus of elasticity: Aluminum 70 000 N / mm2 Steel 200 000 N / mm2 EXAMPLE 1 |«-l->1 EXAMPLE 2 EXAMPLE 3 Fx L3 E x I x 192 x 104 F x L3 Ex I x 3 x 104...

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MiniTec Profile System-13

TECHNICAL DATA Calculate deflection via app With the MiniTec App, designers, equipment manufacturers and production planners can easily calculate the load-dependent deflection of the aluminium profiles and linear axes from MiniTec’s modular system using their smartphone. This makes it easy to determine whether the profiles and axes of the static and point load are dimensioned correctly in the specific case. To determine the deflection, the app calculates the three most common load cases on the basis of a few entries: For vertical loading of a profile clamped on one side (outrigger), for a central...

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MiniTec Profile System-14

FASTENING ELEMENTS HINGES & JOINTS HANDLES, LOCKS, STOPS FEET, CASTORS, FLOOR FASTENINGS, SUPPORTS FITTING OF SURFACE ELEMENTS & INSTALLATION OPTIONS EDGE, COVER, SLIDE AND SEALING PROFILES PRE-ASSEMBLED ELEMENTS FOR LIFTING AND SLIDING DOORS ELECTRICAL INSTALLATION DRIVE UNITS AND CONTROL SYSTEMS ALUMINIUM PROFILE MINITEC PROFILE SYSTEM

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MiniTec Profile System-15

1 PROFILE SYSTEM 1.1 ALUMINIUM PROFILES PROFILE SECTIONS - PROFILE SERIES 30 MINITEC PROFILE SYSTEM

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MiniTec Profile System-16

1 PROFILE SYSTEM 1.1 ALUMINIUM PROFILES PROFILE SECTIONS - PROFILE SERIES 45 16 MINITEC PROFILE SYSTEM

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MiniTec Profile System-17

1 PROFILE SYSTEM 1.1 ALUMINIUM PROFILES PROFILE SECTIONS - PROFILE SERIES 45 MINITEC PROFILE SYSTEM

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MiniTec Profile System-18

1 PROFILE SYSTEM 1.1 ALUMINIUM PROFILES PROFILE SECTIONS - PROFILE SERIES 45 18 MINITEC PROFILE SYSTEM

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MiniTec Profile System-19

1 PROFILE SYSTEM 1.1 ALUMINIUM PROFILES PROFILE SECTIONS - PROFILE SERIES 45 Profile height adjustment 20.1143/0 Guide rail profile 20.1038/0 MINITEC PROFILE SYSTEM

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