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MiniTec Linear system

MiniTec Linear system
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MiniTec Linear system

Product catalog summary
Introduction
The MiniTec Linear System document provides a detailed overview of linear bearing systems and components, including specifications, features, and applications of various linear bearings and slide units.
CAD Support
MiniTec offers CAD tools that significantly reduce design time by over 60%, compatible with various CAD systems, and support multi-language documentation.
Linear Bearings
  • Standard Linear Bearings: Models like KB...G and KB... are available with resin or steel retainers, in sealed and open versions.
  • Super Linear Bearings: Designed for high precision and load capacity.
  • Miniature and Large Linear Bearings: Offer compact designs and high load capacities.
  • Tandem and Flange Linear Bearings: Provide additional support and stability.
Slide Units
Available in standard, light, and compact series, with adjustable and flanged configurations for smooth and precise linear motion.
Shaft Support and Components
Includes shaft support blocks, profiles, end caps, and fastening kits essential for assembling linear systems.
Technical Specifications
Detailed technical data for each bearing type, including dimensions, load capacities, and friction characteristics, emphasizing proper lubrication and material selection.
Conclusion
The MiniTec Linear System offers versatile and efficient solutions for modern machinery construction, supported by comprehensive CAD tools and a wide range of components.
Overview
The document provides detailed specifications and descriptions of various types of linear bearings and slide units, including dimensions, tolerances, load ratings, and specific features.
Linear Bearings
  • Tandem Linear Bearings: Designed for high precision and load capacity with specifications on dimensions and load ratings.
  • Flange Linear Bearings: Cost-efficient with key dimensions and load ratings provided.
  • Compact Linear Bearings: Suitable for hardened shafts with various sizes and load ratings.
Torque Linear Bearings
  • Construction and Characteristics: Designed for precision longitudinal tracks with increased load capacity and reduced noise.
  • Pre-stressing Options: Available in different levels to suit various applications.
  • Technical Data: Includes formulas for service life and load ratings.
Slide Units
  • Types: Closed, slotted, and open slide units compatible with different ball bearings.
  • Materials and Dimensions: Made from aluminum and pressure casting with detailed specifications.
Applications
Examples include robots, tool changers, and handling tasks, highlighting the ability to reduce guide components and simplify assembly.
Shaft Supports
  • Types: Includes flanged, low version, single-row pitch, and two-rowed pitch, with detailed dimensions and weights.
  • Materials: Made from aluminum for lightweight yet sturdy support.
  • Standard Lengths: Standard length is 600 mm, with options up to 6000 mm.
Precision Shafts
  • Availability: Available in various diameters and materials, optimized for linear guides.
  • Surface and Tolerances: Surface roughness and diameter tolerances specified.
  • Materials: Made from heat-treated steel with options for corrosion-resistant materials.
  • Surface Treatment: Inductively hardened for high wear resistance.
Technical Data
  • Physical and Chemical Properties: Details on chemical composition and physical properties of steel types.
  • Deflection and Surface Treatment: Information on shaft deflection formulas and benefits of hardened surfaces.
Specifications
Details on MiniTec precision shafts, focusing on surface treatment and hardening processes, adhering to ISO tolerance ranges.
Procedures
Guidelines for machining shafts and applying hard chrome layers for wear resistance.
Standards
References to ISO standards for tolerance ranges and surface roughness measurements.
Recommendations
Advises on using stainless steel for rust resistance and specific tools for assembly and maintenance.
Linear System LR
Based on double-row angular contact bearings and precision shafts, allowing adjustable clearance and easy maintenance.
Load Capacity and Speed
Formulas for calculating maximum moment loads and maximum speeds for different slide types.
Components and Assembly
Detailed descriptions and assembly instructions for components like shafts, ball bearings, and end caps.
Specifications
Details on components like ball bearings, end caps, bolts, and toothed racks with specific weights and load capacities.
Procedures
Assembly instructions for ball bearings, end caps, toothed racks, and timing belts.
Applications
Components used in MiniTec linear guides, material handling, and linear robots.
Recommendations
Emphasizes proper tightening torque and regular maintenance for optimal performance.
Specifications
Details on components like pulleys, shafts, and slides with specific part numbers and weights.
Applications
Used in MiniTec linear guide systems, material handling, and measuring devices.
Assembly Procedures
Instructions for assembling components like Belt Drive 45 and slides.
Technical Data
Load capacities and availability in stainless versions for various environments.
Recommendations
Use of shaft retention devices for vertical or high-speed applications.
Specifications
Details on profiles, shafts, and slides with dimensions and materials.
Applications
Designed for high load capacity linear guides and adaptable for greater lengths.
Assembly Recommendations
Use of MiniTec power-lock fasteners and cross bolt-fasteners for assembly.
Technical Data
Includes moment of inertia, load ratings, and weight specifications.
Norms and Recommendations
Use of stainless steel shafts in humid environments and consideration of shaft deflection under load.
Specifications
Details on slide rails and adjusting units, focusing on materials and load capacities.
Components and Applications
Slide rails and slides for various applications, including heavy sliding doors and linear guides.
Adjusting Units
Ready-to-install devices for machine construction and packaging equipment.
Assembly and Installation
Instructions for using MiniTec power-lock fasteners and mounting brackets.
Performance and Limitations
Performance metrics and recommendations for supporting modules under high dynamic loads.
Special Designs and Options
Customization options for components like gear and engine assemblies.
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Catalog excerpts

MiniTec Linear system-1

MINITEC LINEAR SYSTEM 1 LINEAR SYSTEM Part. N.. 95.0106/0

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MiniTec Linear system-2

INTRODUCTION CONTENTS 2 MINITEC LINEAR SYSTEM CONTENTS STATEMENT 6 Minitec CAD support 6 MiniTec CADMenu 6 MiniTec iCad STANDARD LINEAR BEARINGS 10 KB...G 12 KB... 14 KBB...G 16 LME... SUPER LINEAR BEARINGS 18 SB... MINIATURE LINEAR BEARINGS 20 SM..G LARGE LINEAR BEARINGS 22 SM... TANDEM LINEAR BEARINGS 24 KB...W 24 KB...GW FLANGE LINEAR BEARINGS 26 KBF... 26 KBF...G 26 KBK.. 26 KBK...G TANDEM LINEAR BEARINGS WITH FLANGE 28 KBF...W 28 KBF...GW 28 KBK..W 28 KBK...GW TANDEM LINEAR BEARINGS WITH CENTRIC FLANGE 30 KBFC... 30 KBFC..G 30 KBKC... 30 KBKC...G FLANGE LINEAR BEARINGS 32 LFK...GUU TANDEM...

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MiniTec Linear system-3

INTRODUCTION CONTENTS MINITEC LINEAR SYSTEM 3 CONTENTS ASSEMBLED UNIT OPEN VERSION 78 QGE..OP 78 QGE...GOP SHAFT SUPPORT BLOCKS 82 CWB... 84 WB... SHAFT SUPPORT BLOCK LIGHT VERSION 86 LWB... FLANGED SHAFT SUPPORT BLOCK 88 FWB... SHAFT SUPPORT 92 WU... 92 WUG... 92 WUW... SHAFT SUPPORT LOW VERSION 96 LWU... 96 LWG... 96 LWW... SHAFT SUPPORT SINGLE-ROW PITCH 98 SWG...-1 98 SWW...-1 SHAFT SUPPORT TWO-ROWED PITCH 100 SWG...-2 100 SWW...-2 SHAFT SUPPORT 102 NWU... 102 NWG... 102 NWW... COMPONENTS LR 122 Shaft 12 122 Ball Bearing LR 12 123 Ball Bearing LR 12 L 123 Shaft supporting profile 124 Shaft...

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MiniTec Linear system-4

INTRODUCTION CONTENTS 4 MINITEC LINEAR SYSTEM CONTENTS 146 Belt drive 90 147 Slide LR 6 147 Slide LR 6 with cover 148 Slide LR 6 Z 148 Rail LR 6 149 Module LR 6 Z 45 149 Module LR 6 Z 90 150 Slide LW 32 150 Slide LW 32 E 151 Slide LW 45 151 Slide LW 90 152 Slide LW 135 152 Slide LW 180 153 Rail 19 153 Rail 32 154 Rail 45 154 Rail 45 x 90 F 155 Rail 45 x 90 H 155 Rail 135 F 156 Rail 135 H 156 Rail 45 x 180 F 157 Rail 45 x 180 H 157 Rail 90 158 Rail 180 F 158 Rail 180 H 159 Slide LR16 - 45 159 Slide LR 16 - 90 160 Rail LR 16 45x90 H 160 Rail LR 16 90x180 H 161 Rail LR 16 90 COMPONENTS LB 165 Profile...

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MiniTec Linear system-5

MINITEC LINEAR SYSTEM 5 INTRODUCTION From individual components to an installation-ready module MINITEC PROFILE ALIGNING RAILS MINITEC BALL SCREW THREAD DRIVES MINITEC UNISLIDES MINITEC LINEAR MODULES THE COMPLETE LINEAR SYSTEM

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MiniTec Linear system-6

6 MINITEC LINEAR SYSTEM INTRODUCTION STATEMENT MiniTec CAD Support Our CAD tools are the logical supplement to the hardware of our construction system. All planning and assembly requirements are comprehensively considered. The combination of components and software opens up the full potential for efficient, flexible, and modern machinery construction. Time is a key factor in modern and economic machine construction. The time expended for a construction affects the costs to a great extent as well as the speed of implementation. It is not unusual that the expenditure for calculation, design, operation...

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MiniTec Linear system-7

MINITEC LINEAR SYSTEM 7 LINEAR BEARINGS LINEAR BEARINGS

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MiniTec Linear system-8

8 MINITEC LINEAR SYSTEM LINEAR BEARINGS SPECIAL FEATURES 1. Compact Design In our linear bearings, 4 to 6 rows of balls are spaced very closely. This ensures particularly high-precision movement under load from any direction. 2. High Load Capacity The exclusive use of quality-assured materials, incombinationwithmature designs,ensuresoptimaldynamicload ratings. 3. Highest Precision The optimum operating play is one of the most critical points when using linear bearings. Our bearings are delivered with precisely determined bore tolerances. LIFETIME 1. Dynamic Basic Load This value is the load under...

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MiniTec Linear system-9

MINITEC LINEAR SYSTEM 9 LINEAR BEARINGS KB W G OP = with cut-out for shaft support no specification = closed UU = two-way seal no specification = no seal W = tandem version no specification = standard version G = plastic cage no specification = steel cage Shaft Diameter AJ = bearing adjustable no specification = standard KB F/K B/S 25 G W UU OP AJ B = bearing coated S = stainless steel bearing no specification = 100Cr, 1.3505 F = round flange K = square flange no specification = no flange Bearing line and/or housing units SYSTEM OF NOMENCLATURE FOR LINEAR BEARINGS 25 B/S F/K OP UU AJ

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MiniTec Linear system-10

LINEAR BEARINGS STANDARD LINEAR BEARINGS 10 MINITEC LINEAR SYSTEM STANDARD LINEAR BEARINGS KB...G with resin retainer UU = seals on both sides Also available in stainless version, material 1.4125 Designation: KBS...G Shaft Designation Ø Closed Ball circuit Weight Adjustable Ball circuit Weight Open Ball circuit Weight dr mm kg kg kg mm Tol...m 5 KB 05 G 4 0,011 KB 05 G AJ 4 0,01 5 +8/0 KB 05 G UU KB 05 G UU AJ 8 KB 08 G 4 0,02 KB 08 G AJ 4 0,02 8 +8/0 KB 08 G UU KB 08 G UU AJ 12 KB 12 G 4 0,041 KB 12 G AJ 4 0,04 KB 12 G OP 3 0,032 12 +8/0 KB 12 G UU KB 12 G UU AJ KB 12 G UU OP 16 KB 16 G 4 0,057...

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MiniTec Linear system-12

LINEAR BEARINGS STANDARD LINEAR BEARINGS 12 MINITEC LINEAR SYSTEM STANDARD LINEAR BEARINGS KB... with steel retainer UU = seals on both sides Also available in stainless version, material 1.4125 Designation: KBS... Shaft Designation Ø Closed Ball circuit Weight Adjustable Ball circuit Weight Open Ball circuit Weight dr mm kg kg kg mm Tol...m 8 KB 08 4 0,022 8 +8/0 KB 08 UU 12 KB 12 4 0,045 KB 12 AJ 4 0,044 KB 12 OP 3 0,035 12 +8/0 KB 12 UU 0,044 KB 12 UU AJ 0,043 KB 12 UU OP 0,034 16 KB 16 4 0,06 KB 16 AJ 4 0,059 KB 16 OP 3 0,048 16 +9/-1 KB 16 UU 0,059 KB 16 UU AJ 0,058 KB 16 UU OP 0,047 20...

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MiniTec Linear system-14

LINEAR BEARINGS STANDARD LINEAR BEARINGS 14 MINITEC LINEAR SYSTEM STANDARD LINEAR BEARINGS KBB...G with resin retainer UU = seals on both sides Thin film corrosion protection on Ni-base Advantages: Cost-effective alternative opponent stainless steel version, no difference in load rating Resistance: 96h in salt spray test against red rust Shaft Designation Ø Closed Ball circuit Weight Adjustable Ball circuit Weight Open Ball circuit Weight dr mm kg kg kg mm Tol...m 5 KBB 05 G 4 0,011 KBB 05 G AJ 4 0,01 5 +8/0 KBB 05 G UU KBB 05 G UU AJ 8 KBB 08 G 4 0,02 KBB 08 G AJ 4 0,019 8 +8/0 KBB 08 G UU KBB...

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MiniTec Linear system-16

LINEAR BEARINGS STANDARD LINEAR BEARINGS 16 MINITEC LINEAR SYSTEM STANDARD LINEAR BEARINGS LME... with resin retainer MiniTec linear bearings in the LME series have been designed from the strictest of cost standpoints. The user thus has the possibility of creating extremely cost-effective bearings using existing housings, shaft brackets, supports, etc. That has the advantage that lowcost solutions require no special construction. At the same time, the need for duplicate inventory for accessories is eliminated. The connection dimensions and tolerances correspond to the standards introduced. The...

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