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Best Practice Ramsauer

Best Practice Ramsauer

Best Practice Ramsauer

Product catalog summary
Company Overview
Ramsauer GmbH & Co KG is an Austrian market leader in sealants, adhesives, and PU foams. The company emphasizes long-lasting connections and relies on Minebea Intec's expertise for raw material delivery and pre-packaging checks.
Application and Products
The process involves weighing raw material tanks, dosing into floor scales, mixing, and filling, followed by sample checks of finished products. Key products include the Precision load cell PR6201/24D1 with MaxiFlexlock PR6001/..S, four lift-up floor scales with frames for pit installation, and SPC@Enterprise with three Combics 2 scales.
Customer Benefits
  • Extremely precise weighing technology combined with statistical process control software ensures optimal productivity.
  • Professional consultation during the engineering phase with clear demo equipment.
  • Compact, robust, and easy-to-install products.
  • High-quality products with "German Quality" assurance.
Company History
Founded in 1875, Ramsauer began producing silicon-based sealants in 1972 and PU foam in 1976. An in-house patent for 2-component systems was filed in 1998, enhancing their innovative reputation. The company now manufactures a wide range of high-quality products sold globally.
Best Practices
Minebea Intec's weighing technology ensures optimal productivity from raw material delivery to pre-packaging checks.
Project Goal and Implementation
Ramsauer developed a tank farm with WK-Tech, featuring eight 50m3 stainless steel tanks. The system allows for precise raw material dosing and prevents incorrect tank filling using load cells and a barcode-marked hose system. The system's 1 kg measuring accuracy ensures accurate fill level measurements.
Sampling and Monitoring
Three floor scales with 0.1 kg accuracy assist in monitoring the dosing process. The sampled quantity is logged and compared with the ERP system to ensure consistency with production orders. Finished products are checked using SPC@Enterprise software, which transmits data to the ERP system.
Customer Testimonial
Dipl. Ing. Kornelius Kurz from Ramsauer's management team praised Minebea Intec's precise weighing technology and the SPC@Enterprise software for exceeding expectations and enhancing productivity.
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Catalog excerpts

Best Practice Ramsauer-1

Best Practice A sealant manufacturer didn't just want to rely on extremely precise weighing technology for their tank farm, they also needed a software solution for statistical process control. The result was both reliable weighing results and optimum productivity. "Connections that stand the test of time" isn't just a slogan that encapsulates Ramsauer GmbH & Co KG, it's also the company's philosophy. Ramsauer is the Austrian market leader for sealants, adhesives and PU foams, and they rely on Minebea Intec's expertise to deliver raw materials and check pre-packaging. Application After weighing the raw material tanks, dosing it into floor scales, mixing and filling, a sample check is carried out for the finished products. ■ Precision load cell PR6201/24D1 with MaxiFlexlock PR6001/..S ■ 4 lift up floor scales with frame for pit installation ■ SPC@Enterprise with 3 Combics 2 scales Customer benefits ■ Using extremely precise weighing technology combined with software for statistical process control ensures optimum productivity ■ Professional consultation during the engineering phase with clear demo equipment ■ Compact products, which are robust and easy to install and operate ■ Quality product with "German Quality" Founded in 1875 by Ferdinand Ramsauer, the company started producing silicon-based sealants in 1972 and manufacturing PU foam in 1976. They filed an in-house patent for 2-component systems in 1998, which cemented their reputation as an innovative company. Today, the business manufactures a wide range of high-quality sealants, industrial adhesives, PU foams and special products, selling them to clients around the world.

 Open the catalog to page 1
Best Practice Ramsauer-2

Project goal and implementation Ramsauer GmbH & Co KG planned and developed a tank farm with engineering firm WK-Tech, which consists of eight 50m3 stainless steel tanks, as an integral part of the production system. At the bottom end of the tank system, it’s possible to fill up Raw material from lorries is unloaded and distributed to the respective tanks, at the top end of the system, raw materials are dosed into the dedicated mixing tanks, based on a formula from the Enterprise Resource Planning (ERP) system. accuracy, and the marked hoses ensure that the conveyor lines never get mixed up in...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.