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Best Practice Bhilai Steel Plant

Best Practice Bhilai Steel Plant

Best Practice Bhilai Steel Plant

Product catalog summary
Key Facts:
In the Bhilai Steel Plant (BSP), thousands of tonnes of molten metal are weighed daily before being transferred from the blast furnace to various process areas using open ladle cars. To increase production, BSP sought a fast and reliable weighing solution to maintain efficient production flow.
Application:
Minebea Intec constructed two weighing platforms for torpedo ladle cars, each equipped with 24 load cells and a weighing capacity of up to 400 tonnes.
Products:
  • Precision compression load cell PR 6201/15N
  • Mounting kits designed for load cell PR 6201
Customer Benefits:
  • Load cells offer overload capacity up to 200% and can operate in environments up to 95°C with an IP69 rating for harsh conditions.
  • Mounting kits are EN 1090 compliant, ensuring maximum structural integrity and are 100% maintenance-free.
Customer:
The Bhilai Steel Plant (BSP) is one of India's largest producers of steel rails and plates and the largest producer of construction steel, with a production capacity exceeding three million tonnes per year. Minebea Intec India was chosen to design and build a high-capacity mobile weighing system for BSP.
Best Practice:
Traditionally, BSP used open ladle cars to transport molten iron over short distances. With increased production capacity, an additional torpedo ladle car was introduced, necessitating a new track and weighing platform. Minebea Intec India faced challenges in preserving the old track during construction and completed the project within a strict shutdown timeframe.
Project Goal and Implementation:
The project involved constructing two weighing sections and platforms of 400 tonnes each, requiring precise alignment of mechanics and electronics to achieve accuracy. The installation and commissioning were completed successfully within the scheduled timeframe.
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Catalog excerpts

Best Practice Bhilai Steel Plant-1

Best practice Precise weighing of molten metal ' ■' ***. Minebea Intec India prevailed against competitors to design and build a high-capacity mobile weighing system for Indian leading steel producer BSP Key facts In the Bhilai Steel Plant (BSP), thousands of tonnes of molten metal are weighed every day, before being transferred from the blast furnace to different process areas on open ladle cars. When BSP decided to increase production, it looked for an additional fast and reliable weighing solution to keep production flow efficient. Minebea Intec built two weighing platforms for the torpedo ladle cars, with 24 load cells and a weighing capacity of up to 400 tonnes for each platform. ■ Precision compression load cell PR 6201/15N ■ Mounting kits, designed for load cell PR 6201 Customer benefits Load cells ■ IP69 rating for the harshest environmental conditions Mounting kits ■ EN 1090 compliant for maximum structural integrity The Bhilai Steel Plant (BSP) is one of India's largest producer of steel rails and plates and the largest producer of construction steel. Located in the Indian state of Chhattisgarh, the plant has a steel production capacity of more than three million tonnes per year. TTpT sail

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Best Practice Bhilai Steel Plant-2

Project goal and implementation old track undamaged during the excavation and building Traditionally, BSP has used open ladle cars to transfer molten iron from the iron-making sec- works for the new one. That proved challenging, especially tion of the plant to the steel- making section. because the two tracks were very close together. Additionally, Minebea Intec India was allowed a strict shut Under normal conditions, the residence time of the molten down time in which to iron in the ladle is complete works. short and the distance “The installation and commissioning of the traveled is usually...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.