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Best Practice automotive supplier

Best Practice automotive supplier

Best Practice automotive supplier

Product catalog summary
Key Facts
Customer complaints can be costly and troublesome. To mitigate this, various machines were upgraded with Vistus RS 100 metal detection coils.
Application
The project required high-level detection to identify and record extremely small core breakages, as small as a few tenths of a millimeter.
Product
The Vistus RS 100 is a 2-channel metal detection technology.
Customer Benefits
  • Professional consultation during the engineering phase with demo equipment.
  • Global service and sales network.
  • Compact, robust, and user-friendly.
  • High-quality German product.
Customer
The customer is a leading technology company focused on safety, environmental protection, and sustainable mobility. It employs 147,000 people and operates in 45 countries.
Best Practice
The latest metal detection coils impressed a leading automotive supplier.
Project Goal and Implementation
The goal was to quickly detect small core breakages in injection moulding tools to prevent complaints and reduce costs. The Vistus RS metal detector offers superior sensitivity and statistical data for quality control. The plant uses nearly 120 injection moulding machines with over 800 tools, particularly for automotive connectors. The Vistus RS system was chosen for its detection sensitivity, ease of use, and batch traceability. It was tailored to the customer's needs, with two detection coils attached to one electronic unit and customized software. Minebea Intec provided comprehensive support throughout the project.
Conclusion
The use of Vistus RS 100 and 2-channel search technology ensured the plant met high standards of flexibility, efficiency, and quality.
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Catalog excerpts

Best Practice automotive supplier-1

Best practice Latest generation of metal detection coils impresses leading automotive supplier Delays in detecting minute core breakages can prove costly in the manufacture of injection moulding components and machines for automotive electrical engineering products. Key facts Complaints from customers can be extremely unpleasant and expensive, and usually cause considerable hassle. In order to avoid this, several types of machines were equipped with the latest generation of metal detection coils Vistus RS 100 as part of this project. Detection at the very highest level is needed to be able to register and record extremely small core breakages with a diameter of just a few tenths of a millimetre. Professional consultation during the engineering phase including demo equipment Quality product with German Quality 2-channel metal detection technology Vistus RS 100 Customer The customer is a world-leading technology company. It researches and develops solutions for safety, environmental protection and networking, in order to keep developing mobility in a sustainable way. The injection moulding company currently employs 147,000 people and operates 14 technical centres as well as production locations and customer service centres across 45 countries. Customer benefits Global service and sales network Compact, robust and easy to

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Best Practice automotive supplier-2

Project goal and implementation The aim was to detect core breakages just a few tenths of a millimetre in size inside injection moulding tools as quickly as possible in order to prevent complaints, unnecessarily high costs and loss of time. The metal detector Vistus RS offered a range of benefits for the customer; the sensors are much more sensitive than competing products and they also provide more in the way of statistics. These can then be used for internal quality control and to improve the production process. Production takes place at the customer’s premises on the latest injection moulding...

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  1. Datasheet X2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.