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Best Practice ADLER

Best Practice ADLER

Best Practice ADLER

Product catalog summary
Overview
ADLER, a family-owned company based in Tyrol, Austria, is a leading manufacturer of varnishes, paints, and wood preservatives. The company aimed to construct Europe's most advanced water-based paint factory, emphasizing environmental protection and precision in production processes.
Project Goals and Implementation
The project involved the installation of over 70 stainless steel tanks, with 50 requiring precise weighing. The factory utilizes Minebea Intec's weighing solutions to ensure high accuracy in dosing and production. The facility features high-tech process control, modern plant technology, and a new production process that enhances flexibility, efficiency, and quality.
Key Technologies and Products
  • S-type load cell PR 6241
  • MiniFLEXLOCK PR 6043
  • Load cell PR 6201
  • MaxiFLEXLOCK PR 6001
These products provide precise weighing solutions and mounting kits for tanks, mixers, and container tanks, ensuring accurate measurements critical for the paint industry's requirements.
Innovative Features
The factory incorporates a modern pigging system with 13 pipes totaling two kilometers, ensuring precise transfer and cleaning of materials between tanks. This system minimizes material losses and enhances process flexibility.
Customer Benefits
  • Professional consultation during the engineering phase with demo equipment
  • Uniform load cell mounting part dimensions (2–30 t)
  • Easy installation of compact and robust mounting kits
  • German quality assurance
Conclusion
The new facility sets a benchmark for modern, modular paint production, with precise weighing systems ensuring formulation accuracy. Christian Mair, Head of Technical Plant Planning, emphasizes the reliability of Minebea Intec's systems in maintaining production standards.
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Catalog excerpts

Best Practice ADLER-1

Best practice Minebea Intec provides precision solution for Europe's most up to date water based paint factory The paint industry 4.0 requires maximum dosing accuracy. In order to execute formulations to a high standard, ADLER-Lacke wanted the best possible readability for the weighing of its container tanks. Because environmental protection plays an important role at ADLER, the Tyrol-based family-owned company planned to construct the most up-to-date water-based paint factory in Europe by means of the unique "pig dosing". 50 stainless steel tanks had to be weighed to the highest degree of accuracy for this EUR 30 million project. Precise weighing solutions and mounting kits for tanks, mixers and container tanks. ■ S-type load cell PR 6241 ■ Professional consultation during the engineering phase with clear demo equipment ■ Uniform load cell mounting part dimensions of 2-30 t ■ Easy installation of compact and robust mounting kits Customer ADLER is a third-generation family-owned business based in Tyrol with around 620 employees and is Austria's leading manufacturer of varnishes, paints and wood preservatives. Around 18,000 tonnes of paint leave the company's factory in Schwaz every year and are shipped to customers in more than 25 countries worldwide.

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Best Practice ADLER-2

Project goal and implementation The “pigging” ensures that exactly the right amount of water, The ADLER paint factory not only wanted to have a highly binding agent or finished paint is transferred from one tank to efficient production solution for the production of high-quality another and the pipe is cleaned at the same time. The procewater-based paints, but environmental protection also played dure guarantees fast and flexible processes and minimises an important role during planning. This idea could be realised material losses. In addition to the 40 tanks to be weighed and with the help of...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.