XR-Aluma-Pro Lite Gun
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Catalog excerpts

XR-Aluma-Pro Lite Gun - 1

Gooseneck-Style Guns XR-Aluma-Pro Lite Gun Issued March 2013 • Index No. M/1.75 Light Industrial Applications Quick Specs Wire Types Weight (Torch only) Emergency Vehicles Recreational Boats and Vehicles Utility Trailers Sign Manufacturers Tool Boxes Fabrication Aluminum Stainless Steel Cored (Gas-shielded) Pulsed MIG (GMAW-P) with pulsing power source The XR-Aluma-Pro™ Lite is designed to be used with the XR™-S/D Control, XR-AlumaFeed™, or Millermatic® 252/350P/ 350P Aluminum as part of a push-pull system. The 175-amp XR-Aluma-Pro Lite is a compact, lightweight, air-cooled push-pull gun with a 25-foot (7.6 m) cable. It allows operators to easily access hard-to-reach welds, reducing hand and welder fatigue. Aluminum-series-specific tension setting ensures smooth wire feeding performance with 4000 or 5000 series aluminum wires. Integrated with standard Bernard® rotatable head tube to allow better access into tight spots. Numerous optional Bernard head tubes are available in many sizes and lengths, for custom applications and to improve operator comfort. Optional head tubes require optional long head tube liners. Order optional head tube liners from the Standard Replacement Consumables section (see page 3). 3-3/4 turn potentiometer provides better resolution when selecting the right wire speed for the job. The recessed WFS (wire feed speed) control offers durability, yet is easy to use while wearing welding gloves. Trigger mounted at the back of the gun allows operator to easily access hard-to-reach weldments. Replaceable feed cable liner is designed to provide consistent arc performance. It also reduces parts cost and service time by allowing a simple means of removing and replacing liner and not the complete feed cable. Easy access to drive assembly and removable head tube reduces service time. Pressure release lever allows drive rolls to be held open for wire changeover. Centerfire™ consumables provide superior gas coverage and arc performance. Also compatible with Miller Roughneck®, FasTip™ consumables. Order gas diffuser, contact tip and nozzle from Optional FasTip Consumables section (see page 2). Guns are warranted for 1 year, parts and labor. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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XR-Aluma-Pro Lite Gun - 2

(Subject to change without notice.) Welding Output Rating Electrode Wire Diameter Capacity Wire Speed Net Weight (Torch only) 175 A at 60% Duty Cycle with 25-ft. (7.6 m) air-cooled gun 70–900 IPM (1.8–23 m/min.) dependent on feeder used *Note: .047-inch wire and consumables are also referenced as 3/64-inch. Standard Centerfire Series Consumables ™ Aluminum-Specific T Series Contact Tips T-035AL* .035 in. (0.9 mm) T-047AL* .047 in. (1.2 mm) T Series Contact Tips for Hard or Cored Wires 1.5 in. (38.1 mm) T-030 .030 in. (0.8 mm) T-035 .035 in. (0.9 mm) T-039 .039 in. (1.0 mm) T-045 .045 in....

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XR-Aluma-Pro Lite Gun - 3

Standard Replacement Consumables (Order from Miller Service Parts.) Inlet Guides Head Tube Liner: For use with Standard Head Tube and Centerfire Consumables (5 pk) Long Head Tube Liner: For use with Optional Head Tube or Fastip Consumables (5 pk)* Aluminum Wire Size Drive Rolls Idler Rolls *Long head tube liners must be cut to fit. Replacement and Optional Head Tubes Replacement Head Tube #254 477 Standard replacement head tube assembly for an XR-Aluma-Pro Lite gun. Optional Head Tubes Numerous optional Bernard® head tubes are available in many sizes and lengths, for custom applications and...

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XR-Aluma-Pro Lite Gun - 4

Machines and Wire Feeders Millermatic® 350P Aluminum/ XR-Aluma-Pro™ Lite System #951 454 200(208)/230/460 V Includes Millermatic 350P Aluminum, 25-foot XR-Aluma-Pro Lite push-pull gun, .035- and 3/64-inch Centerfire™ contact tips, and .035-, .040- and 3/64-inch U-groove drive rolls. Millermatic® 350P #907 300 200(208)/230/460 V Standard all-in-one power supply features superior aluminum MIG welding with direct connection of optional push/pull and spool guns. Also features built-in Pulsed MIG programs and four-drive-roll system. Millermatic® 252 #907 321 200(208)/230 V #907 322 230/460/575 V...

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