
Industrial Applications Quick Specs Fabrication Maintenance Repair Structural Steel Work Pipe Sheet Metal Diesel Engine-Driven Welder/AC Generator Processes (X-Ray Quality) Output Range Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG/Pulsed TIG (GTAW/GTAW-P) Air Carbon Arc (CAC-A) Cutting and Gouging Rated: 3/16-inch carbons, Capable: 1/4-inch carbons Air Plasma Cutting and Gouging with optional Spectrum® models Rated: 5/8-inch mild steel DC Stick MIG/Flux-Cored DC TIG/Pulsed TIG Generator Power Output Rated at 104° F (40° C) Peak: 12,000 W — Continuous: 10,500 W Excel™ Power (Recommended option) 2400 W (120 V, 20 A) 60 Hz pure sine power at all speeds Fewer refueling trips 25 Significant cost savings Designed for the professional welder, our Trailblazer welder/generators deliver unbeatable arc performance in all weld processes, providing the smoothest, most stable arc in the industry. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Safer, more productive jobsite When you add optional engineered exclusives like Excel power, your new Trailblazer becomes more fuel-efficient, cost-effective and quieter than ever before. Trailblazer 325 Diesel with Excel power shown. Easier mobility and uses less truck space and payload Welder/generator is warranted for 3 years, parts and labor. Engine is warranted separately by the engine manufacturer. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125
Open the catalog to page 1Base Model New Technologies (Standard on all models.) Smart-Cor Technology ™ Wave Filter technology 3-phase advanced hybrid welding power Ten-degree skewed rotor 12,000 watts of clean generator power Smart-Cor technology in our new Trailblazer® welder/generators includes a newly designed ten-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Wave Filter technology and 10-degree skewed rotor. The electronics found in some jobsite tools, plastic...
Open the catalog to page 2Exceptional Fuel Efficiency All new Trailblazers include innovative Auto-Speed technology, which enhances fuel-efficiency by regulating engine speed. By adding optional Excel power, you’ll experience even more dramatic fuel savings and extended runtimes. Excel Power (Recommended option) Traditional welder/generators run at 3600 RPM when generator loads are applied. But when you add Excel power to your Trailblazer, you can plug in most jobsite tools and the machine will continue at idle speed (2400 RPM) — allowing you to do the same job while burning less fuel. When combined with Auto-Speed technology,...
Open the catalog to page 3Specifications (Subject to change without notice.) 7" 80lb. Smaller and Lighter Design Mounting Specifications Thanks to Smart-Cor technology, the new Trailblazer welder/generator takes up less space on trucks and LIGHTER trailers — leaving more room on your truck for other equipment and tools. Plus, they’re easier to move safely around jobsites — even with weld cables and running gear attached. Welding Mode Amp/Volt Ranges Rated Weld Output at 104° F (40° C)* Single-Phase Generator Power Peak: 12,000 watts Continuous: 10,500 watts Excel™ Power (optional): 2400 watts, 20 A at 120 V, 60 Hz pure...
Open the catalog to page 4Function and Benefit Guide 1 2 3 1. Weld process switch Two Wire modes — Solid and Flux-Core • Solid: Arc characteristics optimized for steel wires which most commonly use the short circuit transfer. Turn arc control (#3) to “soft” for stainless wires and to “stiff” for aluminum. • Flux-Core: Arc characteristics optimized for wires commonly used in construction and hard facing applications. Three Stick modes — EXX18, EXX10 and Gouge • EXX18: Optimized for the majority of Stick welding applications. • EXX10: Hot start and arc characteristics optimized for pipe applications. • Gouge: Maximized...
Open the catalog to page 5Genuine Miller Options *Available as factory option. See ordering information on back page. ® GFCI Receptacles* #300 975 Field Kit contains two GFCI 120 VAC duplex receptacles. Cold Weather Kit #301 115 Field Includes block heater for improved starting, and a fuel heater for optimal filtration in cold temperatures. Female Receptacle Adapter Cord, Full KVA #300 517 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic® and Spectrum® 240 V plug. Full KVA Plug Kit #119 172 Field 120/240 VAC, 50-amp plug (NEMA 14-50P) to fit full KVA receptacle. Order the following...
Open the catalog to page 6Genuine Miller Accessories (Continued) ® Multiprocess Welding Remote Controls Multimatic™ 200 #907 518 Portable, all-in-one multiprocess package weighs only 29 pounds (13.2 kg), and features excellent arc characteristics. Exclusive Multi-Voltage Plug (MVP™) provides flexibility to plug into 115- or 230-volt power. Take it anywhere you need to MIG, TIG or Stick weld. See Lit. Index No. DC/12.57. Wireless Remote Hand Control #300 430 For remote current, voltage and contactor control. Receiver plugs directly into the 14-pin receptacle of Miller machine. 300-foot (91.4 m) operating range. MIG/Flux-Cored...
Open the catalog to page 7Trailers and Hitches (Note: Trailers are shipped unassembled.) HWY-1000 Trailer #195 013 A 1000-pound (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The HWY-1000 comes with jack stand, 2-inch (50 mm) ball hitch, fenders and lights. Cable Tree #195 023 Provides an area to conveniently wrap weld cables and extension cords on the HWY-1000 trailer. Dual Hitch #300 831 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in one reversible assembly. Trailer Specifications (Subject to change without notice.)...
Open the catalog to page 88 Pages
8 Pages
8 Pages
12 Pages
8 Pages
12 Pages
12 Pages
8 Pages
4 Pages
8 Pages
8 Pages
8 Pages
4 Pages
4 Pages
4 Pages
8 Pages
4 Pages
2 Pages
4 Pages
12 Pages
8 Pages
8 Pages
4 Pages
4 Pages
4 Pages
8 Pages
5 Pages
8 Pages
2 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
12 Pages
128 Pages
8 Pages
4 Pages
2 Pages
2 Pages
12 Pages
2 Pages
2 Pages
2 Pages
2 Pages
8 Pages
8 Pages
4 Pages
4 Pages
4 Pages
8 Pages
4 Pages
8 Pages
8 Pages
4 Pages
2 Pages
2 Pages
8 Pages
8 Pages
4 Pages
4 Pages
4 Pages
4 Pages
2 Pages
4 Pages
4 Pages
4 Pages
2 Pages
4 Pages
2 Pages
8 Pages
4 Pages
4 Pages
8 Pages
8 Pages
8 Pages
4 Pages
2 Pages
8 Pages
4 Pages
8 Pages
8 Pages
8 Pages
4 Pages
4 Pages
8 Pages
4 Pages
8 Pages
4 Pages
4 Pages
6 Pages
6 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
4 Pages
4 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
8 Pages
4 Pages
8 Pages
2 Pages
4 Pages
8 Pages
8 Pages
8 Pages
8 Pages
12 Pages
4 Pages
8 Pages
4 Pages
2 Pages
8 Pages
4 Pages
4 Pages
9 Pages
8 Pages
4 Pages
4 Pages
4 Pages
4 Pages
4 Pages
12 Pages
8 Pages
8 Pages
4 Pages
4 Pages
4 Pages
4 Pages
2 Pages
4 Pages
8 Pages
16 Pages
4 Pages
8 Pages
8 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
2 Pages
4 Pages
18 Pages
2 Pages
8 Pages
8 Pages
4 Pages
4 Pages
2 Pages
2 Pages