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Trailblazer® 325 Diesel

Trailblazer® 325 Diesel

Trailblazer® 325 Diesel

Product catalog summary
Overview
The document outlines the specifications and features of the Trailblazer® 325 Diesel Engine-Driven Welder/AC Generator, tailored for professional welders. It emphasizes the equipment's capabilities, technological advancements, and benefits across various industrial applications.
Specifications
The Trailblazer 325 Diesel supports multiple welding processes such as Stick (SMAW), MIG (GMAW), Flux-Cored (FCAW), and DC TIG/Pulsed TIG (GTAW/GTAW-P). It provides an output range of 30-325 A for DC Stick and TIG, and 10-35 V for MIG/Flux-Cored. The generator power output is rated at 12,000 W peak and 10,500 W continuous at 104°F (40°C).
Technological Features
The equipment features Smart-Cor™ and Auto-Speed™ technologies. Smart-Cor™ ensures clean generator power with a ten-degree skewed rotor and Wave Filter technology, minimizing harmonic frequencies. Auto-Speed™ adjusts engine speed based on power needs, improving fuel efficiency.
Performance Enhancements
The Trailblazer enhances arc performance with three Stick modes (EXX18, EXX10, Gouge), two Wire modes (Solid, Flux-Core), and three TIG modes (Auto-Stop™, Auto-Crater™, Pulse). The Excel™ Power option delivers 2400 W of pure sine wave power at idle speed, boosting fuel efficiency and reducing noise.
Applications
Ideal for fabrication, maintenance, repair, structural steel work, pipe, and sheet metal applications. The equipment is designed to be lighter and more compact, facilitating easier mobility and reduced truck space usage.
Additional Features
Optional accessories include GFCI receptacles, cold weather kits, and protective covers. It also mentions compatible welding and cutting equipment like Spectrum® plasma cutters and Millermatic® MIG welders.
Benefits
The Trailblazer 325 Diesel offers significant cost savings through reduced fuel consumption and longer runtimes. It operates at lower noise levels, enhancing jobsite safety and productivity.
Remote Controls
1. Wireless Remote Hand Control (#300 430): Allows remote control of current, voltage, and contactor with a 300-foot range.
2. RHC-14 Hand Control (#242 211 020): Miniature hand control for remote current and contactor control.
3. RFCS-14 HD Foot Control (#194 744): Heavy-duty foot control for current and contactor.
4. RMLS-14 (#129 337): Rocker switch for contactor control.
5. RCC-14 Remote Contactor and Current Control (#151 086): Rotary-motion fingertip control for TIG torch.
Extension Cords for 14-Pin Remote Controls
Available in lengths of 25 ft., 50 ft., and 80 ft.
Ordering Information
1. Trailblazer® 325 Diesel: Available in base model and with additional features.
2. Field Options: Includes GFCI Receptacles, Cold Weather Kit, and more.
Accessories
1. All-Purpose Running Gear (#300 477): Features Never Flat™ tires.
2. Protective Cage with Cable Holders (#195 331): Not compatible with Protective Cover.
3. Gas Cylinder Mounting Assembly (#195 330): Not recommended for use with Protective Cover.
4. Protective Cover (#301 099): Provides protection for equipment.
Trailers and Hitches
1. HWY-1000 Trailer (#195 013): 1000-pound capacity with welded steel tubing frame.
2. Cable Tree (#195 023): Provides storage for weld cables and extension cords.
3. Dual Hitch (#300 831): Features a 2-inch ball hitch and 3-inch lunette eye.
Trailer Specifications
- Net Payload: 1000 lb.
- Gross Vehicle Weight Rating: 1265 lb.
- Gross Axle Weight Rating: 1500 lb.
- Model: HWY-1000
- Height of Bed: 18.5 in.
- Road Clearance: 6.5 in.
- Net Weight: 265 lb.
- Track: 50 in.
- Standard Tires: 4.8-12
- Dimensions: Length 98 in., Width 57.5 in.
See more

Catalog excerpts

Trailblazer® 325 Diesel-1

Industrial Applications Quick Specs Fabrication Maintenance Repair Structural Steel Work Pipe Sheet Metal Diesel Engine-Driven Welder/AC Generator Processes (X-Ray Quality) Output Range Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG/Pulsed TIG (GTAW/GTAW-P) Air Carbon Arc (CAC-A) Cutting and Gouging Rated: 3/16-inch carbons, Capable: 1/4-inch carbons Air Plasma Cutting and Gouging with optional Spectrum® models Rated: 5/8-inch mild steel DC Stick MIG/Flux-Cored DC TIG/Pulsed TIG Generator Power Output Rated at 104° F (40° C) Peak: 12,000 W — Continuous: 10,500 W Excel™ Power (Recommended option) 2400 W (120 V, 20 A) 60 Hz pure sine power at all speeds Fewer refueling trips 25 Significant cost savings Designed for the professional welder, our Trailblazer welder/generators deliver unbeatable arc performance in all weld processes, providing the smoothest, most stable arc in the industry. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Safer, more productive jobsite When you add optional engineered exclusives like Excel power, your new Trailblazer becomes more fuel-efficient, cost-effective and quieter than ever before. Trailblazer 325 Diesel with Excel power shown. Easier mobility and uses less truck space and payload Welder/generator is warranted for 3 years, parts and labor. Engine is warranted separately by the engine manufacturer. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Trailblazer® 325 Diesel-2

Base Model New Technologies (Standard on all models.) Smart-Cor Technology ™ Wave Filter technology 3-phase advanced hybrid welding power Ten-degree skewed rotor 12,000 watts of clean generator power Smart-Cor technology in our new Trailblazer® welder/generators includes a newly designed ten-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Wave Filter technology and 10-degree skewed rotor. The electronics found in some jobsite tools, plastic...

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Trailblazer® 325 Diesel-3

Exceptional Fuel Efficiency All new Trailblazers include innovative Auto-Speed technology, which enhances fuel-efficiency by regulating engine speed. By adding optional Excel power, you’ll experience even more dramatic fuel savings and extended runtimes. Excel Power (Recommended option) Traditional welder/generators run at 3600 RPM when generator loads are applied. But when you add Excel power to your Trailblazer, you can plug in most jobsite tools and the machine will continue at idle speed (2400 RPM) — allowing you to do the same job while burning less fuel. When combined with Auto-Speed technology,...

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Trailblazer® 325 Diesel-4

Specifications (Subject to change without notice.) 7" 80lb. Smaller and Lighter Design Mounting Specifications Thanks to Smart-Cor technology, the new Trailblazer welder/generator takes up less space on trucks and LIGHTER trailers — leaving more room on your truck for other equipment and tools. Plus, they’re easier to move safely around jobsites — even with weld cables and running gear attached. Welding Mode Amp/Volt Ranges Rated Weld Output at 104° F (40° C)* Single-Phase Generator Power Peak: 12,000 watts Continuous: 10,500 watts Excel™ Power (optional): 2400 watts, 20 A at 120 V, 60 Hz pure...

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Trailblazer® 325 Diesel-5

Function and Benefit Guide 1 2 3 1. Weld process switch Two Wire modes — Solid and Flux-Core • Solid: Arc characteristics optimized for steel wires which most commonly use the short circuit transfer. Turn arc control (#3) to “soft” for stainless wires and to “stiff” for aluminum. • Flux-Core: Arc characteristics optimized for wires commonly used in construction and hard facing applications. Three Stick modes — EXX18, EXX10 and Gouge • EXX18: Optimized for the majority of Stick welding applications. • EXX10: Hot start and arc characteristics optimized for pipe applications. • Gouge: Maximized...

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Trailblazer® 325 Diesel-6

Genuine Miller Options *Available as factory option. See ordering information on back page. ® GFCI Receptacles* #300 975 Field Kit contains two GFCI 120 VAC duplex receptacles. Cold Weather Kit #301 115 Field Includes block heater for improved starting, and a fuel heater for optimal filtration in cold temperatures. Female Receptacle Adapter Cord, Full KVA #300 517 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic® and Spectrum® 240 V plug. Full KVA Plug Kit #119 172 Field 120/240 VAC, 50-amp plug (NEMA 14-50P) to fit full KVA receptacle. Order the following...

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Trailblazer® 325 Diesel-7

Genuine Miller Accessories (Continued) ® Multiprocess Welding Remote Controls Multimatic™ 200 #907 518 Portable, all-in-one multiprocess package weighs only 29 pounds (13.2 kg), and features excellent arc characteristics. Exclusive Multi-Voltage Plug (MVP™) provides flexibility to plug into 115- or 230-volt power. Take it anywhere you need to MIG, TIG or Stick weld. See Lit. Index No. DC/12.57. Wireless Remote Hand Control #300 430 For remote current, voltage and contactor control. Receiver plugs directly into the 14-pin receptacle of Miller machine. 300-foot (91.4 m) operating range. MIG/Flux-Cored...

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Trailblazer® 325 Diesel-8

Trailers and Hitches (Note: Trailers are shipped unassembled.) HWY-1000 Trailer #195 013 A 1000-pound (454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. The HWY-1000 comes with jack stand, 2-inch (50 mm) ball hitch, fenders and lights. Cable Tree #195 023 Provides an area to conveniently wrap weld cables and extension cords on the HWY-1000 trailer. Dual Hitch #300 831 2-inch (50 mm) ball hitch and 3-inch (76 mm) lunette eye in one reversible assembly. Trailer Specifications (Subject to change without notice.)...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.