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Trailblazer®302 Air Pak

Trailblazer®302 Air Pak

Trailblazer®302 Air Pak

Product catalog summary
Overview: The document outlines the specifications and features of the Trailblazer® 302 Air Pak™, a versatile tool for industrial applications such as fabrication, maintenance, repair, structural steel work, and sheet metal. It integrates welding, plasma cutting, gouging, air tools, and battery charge/crank assist functions.
Specifications:
  • Welding Processes: Supports Stick (SMAW), MIG (GMAW), Flux-cored (FCAW), and AC/DC TIG (GTAW).
  • Cutting and Gouging: Air carbon arc cutting and gouging rated for 3/16-inch carbons, capable of 1/4-inch carbons. Air plasma cutting rated for 5/8-inch mild steel.
  • Output Range: DC stick 25–300 A, MIG/flux-cored 13–35 V, 350 A, DC TIG 10–300 A, AC TIG/stick 10–225 A.
  • Generator Power Output: 13,000 watts peak, 11,000 watts continuous at 104°F (40°C).
  • Air Compressor: 31 cfm, 100% duty cycle, 80–160 psi.
  • Battery Charge/Crank Assist: 12/24 V, 10–75 A for charging, 450 A/350 A for crank assist.
Features:
  • Independent Weld and Generator Advantages: Provides 13,000 watts of voltage-regulated power without interaction between tools and welding arc.
  • Industrial Rotary-Screw Air Compressor: Delivers 31 cfm of air at 100% duty cycle without a storage tank.
  • Size and Weight: Compact design saves space and reduces axle weight.
  • Battery Charge/Crank Assist: Offers selectable 12- or 24-volt capability with convenient front panel access.
Performance Data:
  • Fuel Consumption: 12-gallon capacity with varying operation times based on usage.
  • Sound Levels: Ranges from 73.4 dB at idle to 81.2 dB at 3600 rpm.
Air Management:
  • Moisture Reduction: Options include Air Cooler with Separator, RTI Filter, and Desiccant Air Dryer for different temperature conditions.
  • Air Tools Compatibility: Supports a range of air tools with specified average and continuous cfm requirements.
Additional Options and Accessories:
  • Includes GFCI receptacles, electric fuel pump, cold weather kit, and various air management systems.
  • Compatible with Miller® accessories like protective cages, battery charge cables, and MIG/Flux-cored welding equipment.
Trailer Specifications and Accessories:
  • HWY-Mid Frame Trailer: A highway trailer with a 1,424-pound capacity, featuring a welded steel tubing frame, heavy-duty axle with roller bearing hubs, and leaf-spring suspension. It includes a jack stand, fenders, lights, and a dual hitch with a 2-inch ball hitch and a 3-inch lunette eye.
  • Cable Tree: Provides a convenient area for wrapping weld cables and extension cords.
  • Dual Hitch: A reversible assembly combining a 2-inch ball hitch and a 3-inch lunette eye.
  • 2-In-1 Document/Fire Extinguisher Holder: Stores documents and holds a five-pound fire extinguisher (not included).
Welding Equipment:
  • Stick (SMAW) Welding: Includes 2/0 Stick Cable Sets with different lengths and duty cycles.
  • TIG (GTAW) Welding: Dynasty 210 Series for portable AC/DC TIG welding.
  • Multiprocess Welding: Multimatic 200, a portable all-in-one package with multi-voltage plug for flexibility.
  • Plasma Cutting: Spectrum 375 X-TREME and 625 X-TREME models, complete with protective X-CASE.
Remote Controls and Extension Cables:
  • Wireless Remote Hand Control: For remote current, voltage, and contactor control with a 300-foot operating range.
  • RHC-14 Hand Control: Miniature hand control for remote current and contactor control.
  • RFCS-14 HD Foot Control: Heavy-duty foot current and contactor control.
  • RMLS-14: Rocker switch for contactor control with momentary and maintained contact options.
  • RCC-14 Remote Contactor and Current Control: Fingertip control for TIG torch.
  • Extension Cables: Available in various lengths for 14-pin remote controls.
Additional Accessories:
  • Protective Cage with Cable Holders: Provides protection and organization for cables.
  • Battery Charge/Jump Cable: 25-foot cable for charging and jumping batteries.
  • Protective Cover: Blue cover with logo for equipment protection.
Ordering Information:
  • Various equipment and options are available, including Trailblazer 302 Air Pak with different configurations and field options like GFCI receptacles, electric fuel pump, and cold weather kit.
See more

Catalog excerpts

Trailblazer®302 Air Pak-1

Quick Specs Industrial Applications Fabrication Maintenance Repair Structural steel work Sheet metal Processes (X-Ray Quality) Stick (SMAW) MIG (GMAW) Flux-cored (FCAW) AC/DC TIG (GTAW) Battery charge/crank assist Air carbon arc (CAC-A) cutting and gouging Rated: 3/16-inch carbons, Capable: 1/4-inch carbons Air plasma cutting and gouging with optional Spectrum® models Rated: 5/8-inch mild steel Output Range DC stick 25-300 A MIG/flux-cored 13-35 V, 350 A DC TIG 10-300 A AC TIG/stick 10-225 A Generator Power Output Rated at 104°F (40°C) 13,000 watts peak, 11,000 watts continuous Air Compressor 31 cfm, 100% duty cycle, 80-160 psi Battery Charge/Crank Assist Battery charge: 12/24 V, 10-75 A Battery crank assist: 12/24 V, 450 A/350 A The all-in-one tool that delivers multiprocess output for welding, plasma cutting, gouging, air tools, and 12/24-volt battery charge/crank assist. Easy operation. Reduce fuel consumption and noise by using the front panel air flow control which matches engine speeds to air flow requirements for tools, plasma cutting and gouging. Easy to service. Toolless top access to: • Engine air cleaner • Engine oil check/fill dipstick • Battery • Compressor oil check/fill dipstick • Compressor oil separator • Air compressor air filter Toolless side access to: • Engine oil filter • Engine oil drain • Engine fuel filter Rear access to: • Compressor oil filter • Compressor oil drain Front panel air pressure adjustment. • Simple to adjust the correct air pressure for specific applications (80-160 psi) • Lower pressure will increase engine power for more gouging and plasma cutting output capabilities Welder/generator/air compressor/battery charger is warranted for three years, parts and labor. Engine is warranted separately by the engine manufacturer. Miller Electric Mfg. Co. Equipment Sales US and Canada MillerWelds.com An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA

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Trailblazer®302 Air Pak-2

Size and weight Takes only half the bed space of a separate engine-driven air compressor and welder, freeing up to 50 percent more room on your truck for equipment and supplies. Plus decreases axle weight up to 25 percent. Battery charge/crank assist • Provides selectable 12- or 24-volt battery charging capability • Provides up to 450 amps of battery crank assist capability • Convenient front panel battery charge/crank assist access • 25-foot battery charge/jump cable (300422) available Industrial rotary-screw air compressor • Runs most air impact wrenches at idle • Produces 31 cfm of air at...

 Open the catalog to page 2
Trailblazer®302 Air Pak-3

*1/2-inch air hose is recommended for better tool efficiency. Note: Impact wrenches use continuous cfm when “free” spinning. In actual use, cfm requirements are less. Thus, the Trailblazer Air Pak is rated to run a 40 cfm impact wrench. Air facts • Moisture going into a compressor also comes out • Air compressors heat air, turning moisture droplets into vapor How can I reduce moisture in the air? Air Cooler with Separator 300420 • Most popular • The cooler cools air which turns vapor moisture into droplets and the separator removes the droplets • Removes 70 percent of the moisture from the air •...

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Trailblazer®302 Air Pak-4

Specifications (Subject to change without notice.) Welding Mode *Rated at sea level. **Net weight without fuel. 61“ Certified by Canadian Standards Association to both the Canadian and U.S. Standards. *Fuel stabilizer is recommended for gas engines that are used infrequently. Air Compressor Fuel Consumption (at 100% Duty Cycle) Weld/Generator Fuel Consumption ■ Generator Power in Kilowatts at 100% Duty Cycle Fuel Consumption Data • 12-gallon fuel capacity • On a typical job using 1/8-inch 7018 electrodes (125 A, 20% duty cycle) expect over 16 hours of operation • Welding at 150 A, 40% duty...

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Trailblazer®302 Air Pak-5

*Category Exclusive 1. Self-calibrating digital weld meters with meter maintenance displays capable of displaying engine and air compressor oil change intervals. 2. Four preset DIG settings* offer the best arc characteristics for different electrodes and joint designs. The amount of DIG determines how much amperage (heat) varies with stick arc length. The combined process switch along with preset DIG settings make the Trailblazer easy to set without the complication of multiple switches. 3. Adaptive Hot Start™* (stick) automatically sets starting amperage for great arc starts. 4. Great MIG/FCAW...

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Trailblazer®302 Air Pak-6

Micron Filter Element Replacement micron fi with Separator. GFCI Receptacles* 300975 Field Kit contains two GFCI 120 V duplex receptacles. (240 V GFCI receptacle not required). Electric Fuel Pump* 195214 Field Recommended for gas engine operations at altitudes above 5,000 feet. Improves engine starting and high-output performance. Cold Weather Kit 301115 Field Includes block heater for improved starting, and a fuel heater for optimal filtration in cold temperatures. Full KVA Adapter Cord 300517 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic® and Spectrum®...

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Trailblazer®302 Air Pak-7

Stick (SMAW) Welding Weld Leads 2/0 Stick Cable Set, 50 ft. (15 m) 173851 Consists of 50-foot (15 m) 2/0 electrode cable with holder, and 50-foot (15 m) work cable with clamp. 350 A, 100% duty cycle. 2/0 Stick Cable Set, 100/50 ft. (30.5/15 m) 043952 Consists of 100-foot (30.5 m) 2/0 electrode cable with holder, and 50-foot (15 m) work cable with clamp. 300 A, 100% duty cycle. TIG (GTAW) Welding Dynasty® 210 Series For portable AC/DC TIG. See literature AD/4.81. Multiprocess Welding Multimatic™ 200 907518 Portable, all-in-one multiprocess package weighs only 29 pounds (13.2 kg), and features...

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Trailblazer®302 Air Pak-8

Equipment and Options Stock No. Description Qty. Price Date: Total Quoted Price:

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.