Trailblazer®302 Air Pak
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Catalog excerpts

Trailblazer®302 Air Pak - 1

Quick Specs Industrial Applications Fabrication Maintenance Repair Structural steel work Sheet metal Processes (X-Ray Quality) Stick (SMAW) MIG (GMAW) Flux-cored (FCAW) AC/DC TIG (GTAW) Battery charge/crank assist Air carbon arc (CAC-A) cutting and gouging Rated: 3/16-inch carbons, Capable: 1/4-inch carbons Air plasma cutting and gouging with optional Spectrum® models Rated: 5/8-inch mild steel Output Range DC stick 25-300 A MIG/flux-cored 13-35 V, 350 A DC TIG 10-300 A AC TIG/stick 10-225 A Generator Power Output Rated at 104°F (40°C) 13,000 watts peak, 11,000 watts continuous Air Compressor 31 cfm, 100% duty cycle, 80-160 psi Battery Charge/Crank Assist Battery charge: 12/24 V, 10-75 A Battery crank assist: 12/24 V, 450 A/350 A The all-in-one tool that delivers multiprocess output for welding, plasma cutting, gouging, air tools, and 12/24-volt battery charge/crank assist. Easy operation. Reduce fuel consumption and noise by using the front panel air flow control which matches engine speeds to air flow requirements for tools, plasma cutting and gouging. Easy to service. Toolless top access to: • Engine air cleaner • Engine oil check/fill dipstick • Battery • Compressor oil check/fill dipstick • Compressor oil separator • Air compressor air filter Toolless side access to: • Engine oil filter • Engine oil drain • Engine fuel filter Rear access to: • Compressor oil filter • Compressor oil drain Front panel air pressure adjustment. • Simple to adjust the correct air pressure for specific applications (80-160 psi) • Lower pressure will increase engine power for more gouging and plasma cutting output capabilities Welder/generator/air compressor/battery charger is warranted for three years, parts and labor. Engine is warranted separately by the engine manufacturer. Miller Electric Mfg. Co. Equipment Sales US and Canada MillerWelds.com An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA

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Trailblazer®302 Air Pak - 2

Size and weight Takes only half the bed space of a separate engine-driven air compressor and welder, freeing up to 50 percent more room on your truck for equipment and supplies. Plus decreases axle weight up to 25 percent. Battery charge/crank assist • Provides selectable 12- or 24-volt battery charging capability • Provides up to 450 amps of battery crank assist capability • Convenient front panel battery charge/crank assist access • 25-foot battery charge/jump cable (300422) available Industrial rotary-screw air compressor • Runs most air impact wrenches at idle • Produces 31 cfm of air...

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Trailblazer®302 Air Pak - 3

*1/2-inch air hose is recommended for better tool efficiency. Note: Impact wrenches use continuous cfm when “free” spinning. In actual use, cfm requirements are less. Thus, the Trailblazer Air Pak is rated to run a 40 cfm impact wrench. Air facts • Moisture going into a compressor also comes out • Air compressors heat air, turning moisture droplets into vapor How can I reduce moisture in the air? Air Cooler with Separator 300420 • Most popular • The cooler cools air which turns vapor moisture into droplets and the separator removes the droplets • Removes 70 percent of the moisture from the...

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Trailblazer®302 Air Pak - 4

Specifications (Subject to change without notice.) Welding Mode *Rated at sea level. **Net weight without fuel. 61“ Certified by Canadian Standards Association to both the Canadian and U.S. Standards. *Fuel stabilizer is recommended for gas engines that are used infrequently. Air Compressor Fuel Consumption (at 100% Duty Cycle) Weld/Generator Fuel Consumption ■ Generator Power in Kilowatts at 100% Duty Cycle Fuel Consumption Data • 12-gallon fuel capacity • On a typical job using 1/8-inch 7018 electrodes (125 A, 20% duty cycle) expect over 16 hours of operation • Welding at 150 A, 40%...

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Trailblazer®302 Air Pak - 5

*Category Exclusive 1. Self-calibrating digital weld meters with meter maintenance displays capable of displaying engine and air compressor oil change intervals. 2. Four preset DIG settings* offer the best arc characteristics for different electrodes and joint designs. The amount of DIG determines how much amperage (heat) varies with stick arc length. The combined process switch along with preset DIG settings make the Trailblazer easy to set without the complication of multiple switches. 3. Adaptive Hot Start™* (stick) automatically sets starting amperage for great arc starts. 4. Great...

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Trailblazer®302 Air Pak - 6

Micron Filter Element Replacement micron fi with Separator. GFCI Receptacles* 300975 Field Kit contains two GFCI 120 V duplex receptacles. (240 V GFCI receptacle not required). Electric Fuel Pump* 195214 Field Recommended for gas engine operations at altitudes above 5,000 feet. Improves engine starting and high-output performance. Cold Weather Kit 301115 Field Includes block heater for improved starting, and a fuel heater for optimal filtration in cold temperatures. Full KVA Adapter Cord 300517 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to common Millermatic® and...

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Trailblazer®302 Air Pak - 7

Stick (SMAW) Welding Weld Leads 2/0 Stick Cable Set, 50 ft. (15 m) 173851 Consists of 50-foot (15 m) 2/0 electrode cable with holder, and 50-foot (15 m) work cable with clamp. 350 A, 100% duty cycle. 2/0 Stick Cable Set, 100/50 ft. (30.5/15 m) 043952 Consists of 100-foot (30.5 m) 2/0 electrode cable with holder, and 50-foot (15 m) work cable with clamp. 300 A, 100% duty cycle. TIG (GTAW) Welding Dynasty® 210 Series For portable AC/DC TIG. See literature AD/4.81. Multiprocess Welding Multimatic™ 200 907518 Portable, all-in-one multiprocess package weighs only 29 pounds (13.2 kg), and...

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Trailblazer®302 Air Pak - 8

Equipment and Options Stock No. Description Qty. Price Date: Total Quoted Price:

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