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  3. Trailblazer ® 275 and 325

Trailblazer ® 275 and 325

Trailblazer ® 275 and 325

Trailblazer ® 275 and 325

Product catalog summary
Overview: The document provides comprehensive details on the Trailblazer 275 and 325 welder/generators, highlighting their advanced technologies for professional welders. It also covers various equipment and accessories related to welding and cutting, focusing on Miller Electric products.
Specifications: The Trailblazer models support multiple welding processes such as Stick, MIG, Flux-Cored, and DC TIG/Pulsed TIG. They offer a power output range of 30–325 A for DC Stick and TIG, and 10–35 V for MIG/Flux-Cored. The generator power output is 12,000 W peak and 10,500 W continuous at 104°F (40°C).
Key Features:
  • Smart-Cor™ Technology: Provides cleaner generator power with reduced harmonic frequencies.
  • Auto-Speed™ Technology: Enhances fuel efficiency by adjusting engine speed to match weld load requirements.
  • Excel™ Power: Offers 2400 W of pure sine wave power at idle speed for improved fuel efficiency.
  • Electronic Fuel Injection (EFI): Optimizes air/fuel ratio for better efficiency and reduced emissions.
Performance Enhancements: The models offer improved arc performance with multiple modes for Stick, Wire, and TIG processes, allowing customization to match welding preferences and materials. They also feature easier maintenance and reduced noise levels.
Applications: Suitable for industrial applications such as fabrication, maintenance, repair, structural steel work, sheet metal, and pipe welding.
Additional Options: Include battery charge/jump start capability, GFCI receptacles, LP gas compatibility, and an electric fuel pump for high-altitude performance.
Conclusion: The Trailblazer welder/generators are designed for high-quality welds with enhanced fuel efficiency and operational convenience, ideal for professional applications.
Specifications and Options: Includes remote oil drain and filter kits for Kohler engines, adapter cords, full KVA plug kits, and engine tune-up kits.
Accessories:
  • Never Flat™ Tires: Maintain constant pressure and resist punctures.
  • Off-Road and Multi-Terrain Running Gear: Enhances mobility with heavy-duty tires and protective cages.
  • Protective Covers: Water-resistant covers for environmental protection.
Welding and Cutting Equipment:
  • Stick Welding Leads: Available in various lengths and capacities.
  • Plasma Cutting: Spectrum series offers portable and efficient solutions.
  • Multiprocess Welding: Multimatic 200 provides flexibility for MIG, TIG, and Stick welding.
  • MIG/Flux-Cored Welding: Millermatic series offers portable solutions compatible with generator power.
Remote Controls and Trailers:
  • Remote Controls: Options for remote current and contactor control, including wireless and foot controls.
  • Trailers and Hitches: HWY-1000 trailer for transporting equipment with durable construction.
Ordering Information: Provides stock numbers and descriptions for ordering equipment and accessories, including field options and installation requirements.
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Catalog excerpts

Trailblazer ® 275 and 325-1

Industrial Applications Gas or LP Engine-Driven Welder/AC Generator Output Range Stick (SMAW) MIG (GMAW) Flux-Cored (FCAW) DC TIG/Pulsed TIG (GTAW/GTAW-P) Air Carbon Arc (CAC-A) Cutting and Gouging Rated: 3/16-inch carbons, Capable: 1/4-inch carbons* Air Plasma Cutting and Gouging with optional Spectrum® models Rated: 5/8-inch mild steel DC Stick MIG/Flux-Cored DC TIG/Pulsed TIG Uses up to 27 percent less fuel *Available for 325 models only Quick Specs Fabrication Maintenance Repair Structural Steel Work Sheet Metal Pipe Processes (X-Ray Quality) Battery Charge/Jump Start Generator Power Output Rated at 104° F (40° C) Peak: 12,000 W — Continuous: 10,500 W Excel™ Power (Recommended option) 2400 W (120 V, 20 A) 60 Hz pure sine power at all speeds Electronic Fuel Injection (EFI) (Recommended option) (Option — only available on 325 EFI model) Battery Charge: 12/24 V, 75 A Battery Jump Start: 12/24 V, 350 A Fewer refueling trips Significant cost savings Designed for the professional welder, our Trailblazer welder/generators deliver unbeatable arc performance in all weld processes, providing the smoothest, most stable arc in the industry. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Safer, more productive jobsite When you add optional engineered exclusives like Excel power and Electronic Fuel Injection (EFI), your new Trailblazer becomes more fuel-efficient, cost-effective and quieter than ever before. Trailblazer 325 EFI with optional battery charge/jump start shown. Easier mobility and uses less truck space and payload Welder/generator is warranted for 3 years, parts and labor. Engine is warranted separately by the engine manufacturer. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Trailblazer ® 275 and 325-2

Base Model New Technologies (Standard on all models.) Wave Filter technology 3-phase advanced hybrid welding power Ten-degree skewed rotor 12,000 watts of clean generator power Smart-Cor technology in our new Trailblazer® welder/generators includes a newly designed ten-degree skewed rotor and Wave Filter™ technology for a new level of clean generator power. The independent welder and generator power system means no interaction between jobsite tools and the welding arc. Wave Filter technology and 10-degree skewed rotor. The electronics found in some jobsite tools, plastic fusion welders, bore...

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Trailblazer ® 275 and 325-3

Exceptional Fuel Efficiency All new Trailblazers include innovative Auto-Speed technology, which enhances fuel-efficiency by regulating engine speed. By adding optional Excel power and EFI, you’ll experience even more dramatic fuel savings and extended runtimes. Excel Power (Recommended option) Traditional welder/generators run at 3600 RPM when generator loads are applied. But when you add Excel power to your Trailblazer, you can plug in most jobsite tools and the machine will continue at idle speed (2400 RPM) — allowing you to do the same job while burning less fuel. When combined with Auto-Speed...

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Trailblazer ® 275 and 325-4

Specifications (Subject to change without notice.) 5" 108 lb. Smaller and Lighter Design Mounting Specifications Thanks to Smart-Cor technology and a new engine generator position, the new Trailblazer welder/generator LIGHTER takes up less space on trucks and trailers — leaving more room on your truck for other equipment and tools. Plus, they’re easier to move safely around jobsites — even with weld cables and running gear attached. Amp/Volt Ranges Rated Weld Output at 104° F (40° C)* Single-Phase Generator Power Welding Mode Charge: 75 A Jump Start: 350 A Peak: 12,000 watts 11,000 watts with...

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Trailblazer ® 275 and 325-5

Function and Benefit Guide 1. Weld process switch Two Wire modes — Solid and Flux-Core • Solid: Arc characteristics optimized for steel wires which most commonly use the short circuit transfer. Turn arc control (#3) to “soft” for stainless wires and to “stiff” for aluminum. • Flux-Core: Arc characteristics optimized for wires commonly used in construction and hard facing applications. Three Stick modes — EXX18, EXX10 and Gouge • EXX18: Optimized for the majority of Stick welding applications. • EXX10: Hot start and arc characteristics optimized for pipe applications. • Gouge: Maximized output...

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Trailblazer ® 275 and 325-6

Genuine Miller Options *Available as factory option. See ordering information on back page. ® GFCI Receptacles* #300 975 Field Kit contains two GFCI 120 VAC duplex receptacles. (240 VAC GFCI receptacle not required). LP Gas* Liquid withdrawal with vaporizer and regulator. Does not include tanks, brackets, or hose from tank to regulator. Note: Requires LP Tank Mounting Assembly #300 917. Full KVA Plug Kit #119 172 Field 120/240 VAC, 50 A plug (NEMA 14-50P) to fit full KVA receptacle. Remote Oil Drain and Filter Kit #300 923 Field Front mount for Kohler. Makes servicing easy when engine drive is...

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Trailblazer ® 275 and 325-7

Genuine Miller Accessories (Continued) ® RHC-14 Hand Control #242 211 020 Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x 3.25 inches (102 x 102 x 82 mm). Includes 20-foot (6 m) cord and 14-pin plug. Stick (SMAW) Welding Weld Leads #173 851 2/0, 350-amp, 100 percent duty cycle. 50-foot stinger and 50-foot work cable. #043 952 2/0, 300-amp, 100 percent duty cycle. 100-foot stinger and 50-foot work cable. Plasma Cutting SuitCase® X-TREME™ 8VS Wire Feeder #951 583 SuitCase® X-TREME™ 12VS Wire Feeder #951 543 Lightweight, voltage-sensing wire feeders include secondary...

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Trailblazer ® 275 and 325-8

Ordering Information Equipment and Options Stock No. Description Qty. Price Date: Total Quoted Price:

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.