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Thunderbolt ® XL AC

Thunderbolt ® XL AC

Thunderbolt ® XL AC

Product catalog summary
Overview: The document provides technical specifications and features of the Thunderbolt® XL AC Stick Welding Power Source, designed for light industrial applications such as home and farm use, garage/job shops, plant fabrication/maintenance, and vocational training.
Specifications: The power source operates on 1-phase power with a maximum open-circuit voltage of 80. It offers an amperage range of 40-235 A (AC) for high settings and 30-150 A (AC) for low settings. The unit weighs 85 lb (39 kg) and is designed for use with 225 VAC input power.
Features: Key features include infinite current control for precise heat adjustment, a high 100% duty cycle rating at 100 amps AC, and an output selector switch for quick range selection. The unit is equipped with fully varnished magnetic coils for durability and a forced-draft cooling fan to extend the power source's life.
Included Components: The package includes a power source with a 15 ft electrode cable, electrode holder, 10 ft work cable with clamp, and a power cord with a 230 V plug. Note that a wall receptacle is not included.
Warranty: The power source is warranted for 3 years, covering parts and labor, while the main power rectifiers have a 5-year warranty.
Performance Data: The document includes electrode and amperage charts, detailing the electrode polarity and amperage range for various electrode types and diameters. It also provides a duty cycle chart illustrating the relationship between welding amperes and duty cycle percentage.
Ordering Information: The Thunderbolt® XL 225 AC is available with a stock number #903 641, and additional accessories such as running gear and miscellaneous items like helmets and gloves are listed.
Contact Information: For equipment sales in the US and Canada, contact details are provided, including phone and fax numbers.
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Catalog excerpts

Thunderbolt ® XL AC-1

Issued November 2010 • Index No. AC/2.0 Stick Welding Power Source Light Industrial Applications Quick Specs Amperage Range Home and Farm Use Garage/Job Shops Plant Fabrication/Maintenance Vocational Training Stick (SMAW) Input Power Comes Complete with: Power source with 15 ft (4.5 m) electrode cable, electrode holder, 10 ft (3 m) work cable with clamp, and power cord with 230 V plug. Infinite current control allows the operator to adjust output by as little as 1-amp increments. Users can always get the exact heat they need, unlike the step control design on competitive products. Note: Does not include wall receptacle. Output selector switch allows you to quickly select low or high range without adjusting the output leads. The exclusive Accu-Set™ amperage indicator provides precise heat control with infinite amperage control. Fully varnished magnetic coils. Varnish protects and lengthens the life of the coils inside. High 100% duty cycle rating. 100 amps AC Forced-draft cooling fan runs continuously and helps to extend the life of the power source. (Subject to change without notice.) Input Power Rated Output at 20% Duty Cycle Welding Amperage Range High Low Amps Input at Rated Output, 50 or 60 Hz, 1-Phase 230 V 47.5 2.3* *While idling Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Power source is warranted for 3 years, parts and labor. Original main power rectifiers are warranted for 5 years. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

 Open the catalog to page 1
Thunderbolt ® XL AC-2

Control Panel CC'AC Welding Power Source AMPERAGE CONTROL Typical Installation I.Power Switch Stick (SMAW) Basic Equipment Stick Electrode Work Clamp Electrode Charts ELECTRODE POLARITY CHART ELECTRODE/AMPERAGE CHART Date: Total Quoted Price:

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.