Catalog excerpts
TIG/Stick Welding Power Source Light Industrial Applications Quick Specs Precision Metal Fabrication Maintenance and Repair Light and Heavy Manufacturing Aerospace Shipbuilding Tube and Pipe Automotive Vocational TIG (GTAW) Stick (SMAW) Pulsed TIG (GTAW-P) (Optional on 250 DX models) Air Carbon Arc (CAC-A) 250: 3/16-in. maximum 350: 1/4-in. maximum Input Power Single-Phase Power Rated Output 250: 250 A at 30 VAC, 40% Duty Cycle 200 A at 28 VAC, 60% Duty Cycle 350: 350 A at 34 VAC, 40% Duty Cycle 300 A at 32 VAC, 60% Duty Cycle See Page 2 for Additional Features Syncrowave Complete Package comes complete with: Standard Machine Syncrowave® power source Coolmate™ 3CS cooler No. 37 running gear TIG torch kit with accessories Remote foot control Four gallons of coolant AC balance control provides adjustable oxide removal which is essential for creating the highest quality aluminum welds. Syncro Start™ allows the choice of Soft, Medium or Hot TIG starts based on the tungsten size and application. Digital welding meters display both amperage and voltage for viewing of the actual and preset values for greater accuracy and repeatability in your welding procedure. High frequency for non-contact arc initiation that reduces tungsten and material contamination. Last procedure recall simplifies changing your Syncrowave back and forth from aluminum TIG to stainless TIG to Stick welding. One switch makes all the control panel changes. Power source is warranted for 3 years, parts and labor. Original main power rectifier parts are warranted for 5 years. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125
Open the catalog to page 1Additional Features Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion (optional on 250 DX model). TIGRunner ™ system packages with Coolmate™ 3CS cooler. A three-gallon cooling system equipped with a visual flow indicator ensures that the coolant is flowing. An external coolant filter stops foreign objects from entering the water-cooled torch cable for better flow and longer life. Extended cooling capacity ensures maximum productivity. Three-year cooler warranty. Hot Start ™ adaptive control provides positive arc starts...
Open the catalog to page 2Specifications (Subject to change without notice.) Model Input Power Rated Output Amps Input at AC Balance, Rated Load 200V 220V 230V 400V 440V 460V 520V 575V KVA KW 110 Notes: See page 6 for power factor correction kit. *Add 3 inches (76 mm) for lift eye. **Add 1.5 inches (38 mm) for handle. IEC models conform to the following standards: IEC 60974-1: 2005, IEC 60974-10: 2004, and EN 50445 Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Performance Data DUTY CYCLE CHART RATED OUTPUT WELDING AMPERES % DUTY CYCLE
Open the catalog to page 3Common Bottom Panel 1. Voltmeter Display 2. Start Mode Control (Lift-Arc™, HF Start, HF Continuous) 3. Output Control 4. Amperage Control (Panel/Remote) 5. Process Control (Stick/TIG) 6. Balance/Dig Control (0 – 10) 7. Postflow Time Control (0 – 50 seconds) 8. Ammeter Display 9. Pulser Control* 10. Background Amps Control (0 – 100%)* 11. Pulse-Per-Second Control (0.25 – 10 Hz)* 12. Peak Time Control (5 – 95%)* Pulser* Module Spot Time Control (0 – 5 seconds)** Final Slope Control (0 – 25 seconds)** Initial Time Control (0 – 15 seconds)** Final Amperage Control (0 – 100%)** Initial Amperage...
Open the catalog to page 4Packages Syncrowave Power Sources ® Primary cord and TIG torch connector sold separately. Syncrowave® 250 DX TIGRunner® 3CS #907 194 032 (200/230/460 VAC) #907 195 032 (230/460/575 VAC) Syncrowave® 350 LX TIGRunner® 3CS #907 198 032 (200/230/460 VAC) #907 199 032 (230/460/575 VAC) Completely assembled. TIGRunner includes Syncrowave power source, Coolmate™ 3CS cooler, No. 37 running gear, and RFCS-14 HD remote foot control. Syncrowave TIGRunner Primary cord, TIG torch connector, Dinse connector and TIG coolant sold separately. Syncrowave Complete Packages ® Syncrowave Complete (Syncrowave...
Open the catalog to page 5Genuine Miller Options ® Field Options Sequencer Module #300 547 Field Kit for Syncrowave 250/350 Effective with serial number LE282983. Provides a starting current higher or lower than the welding current. Provides final slope and final current for trailing the weld. Provides a spot timer for TIG spot application. Pulser Module #300 548 Field Kit for Syncrowave 250 DX Effective with serial number LE282983. For welding of thin materials. Provides a heating and cooling effect of the weld puddle to reduce heat input and control distortion of the material. Provides 0.25 to 10 pulses per...
Open the catalog to page 6Genuine Miller Accessories (continued) ® TIG (GTAW) Torch Connectors Educational Materials To order, please call Miller Literature at 866-931-9732 or visit MillerWelds.com/resources/tools. Gas Tungsten Arc Welding (TIG) Publication #250 833 Water-Cooled TIG Torch Connector #195 377 50-mm Dinse with water return line. For use with all Weldcraft® water-cooled torches. Air-Cooled TIG Torch Connector #195 379 Used to adapt a Weldcraft® A-200 (WP-26) torch to a Dinse-style connector. TIG Training DVD #196 567 Designed for anyone who’s looking to better understand the TIG process. Easy to...
Open the catalog to page 7Ordering Information Equipment and Options 200/230/460 V, 50/60 Hz, Standard Model 230/460/575 V, 50/60 Hz, Standard Model 220/400/440/520 V, 50/60 Hz, IEC 200/230/460 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X 200/230/460 V, 50/60 Hz, Syncrowave 250 DX Complete 230/460/575 V, 50/60 Hz, Syncrowave 250 DX TIGRunner ® 3X 230/460/575 V, 50/60 Hz, Syncrowave 250 DX Complete 200/230/460 V, 50/60 Hz, Standard Model 230/460/575 V, 50/60 Hz, Standard Model 220/400/440/520 V, 50/60 Hz, IEC 200/230/460 V, 50/60 Hz, Syncrowave 350 LX TIGRunner ® 3X 200/230/460 V, 50/60 Hz, Syncrowave 350 LX...
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