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SubArc Wire Drive 400 Digital Low Voltage

SubArc Wire Drive 400 Digital Low Voltage
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SubArc Wire Drive 400 Digital Low Voltage - 1

SubArc Digital Series m Quick Specs Heavy Industrial Applications Railcar Shipbuilding Heavy fabrication Pipe manufacturing Pressure vessel Processes Submerged arc (SAW) Electroslag (EsW) Air carbon arc cutting and gouging (CAC-A) Input Power Requires 3-phase power Rated Output DC 650/800: 650 A at 44 V, 100% duty cycle DC 1000/1250:1,000 A at 44 V, 100% duty cycle AC/DC: 1,000 A at 44 V, 100% duty cycle SubArc Digital Series ■ Choice of three power sources, two interface controls and a range of wire drive motors and accessories. ■ Digital process control technology. ■ Highly reliable thyristor power regulation. ■ Newly designed digital control and communication electronics improve weld performance and simplify the integration of the equipment in more advanced applications. SubArc AC/DC Digital Easy to integrate. Our new SubArc power sources are easy to integrate by using a standard Modbus® connection. Different levels of integration are possible, from simple remote operation to more complex automated systems. Two DC power source models and one AC/DC power source model. Power sources have sufficient power capacity to cover applications from traditional DC single-arc to multi-wire tandem welding. In the case of electroslag welding or other high-current demand, two or more power sources can easily be paralleled (both DC and AC/DC machines). Easier setup and operation. The SubArc Digital Series interface controls recognize the power source and wire drive connected, and automatically configure the system for proper operation. The easy-to-understand interface provides the operator with the necessary controls to set process parameters and control output. The power sources feature simplified parallel and tandem setups—just plug the cable into the appropriate connectors. Improved flux delivery system. Our new SubArc flux hopper utilizes a flux valve mechanism that assures continuous delivery of flux to the arc. The unique valve design provides a barrier between the flux and actuation device to help prevent jamming of the solenoid actuator due to dust and debris. A sight glass is provided on the front of the flux hopper allowing the weld operator to visually monitor the remaining flux in the hopper. Low-voltage accessory operation and improved environmental protection. The new digital series accessories are powered with 24 VAC control voltage from the power source. All power sources, interface controls and wire drives are IP-23 rated providing a high level of protection for harsh environments. All power sources also feature thermal overload protection, line voltage compensation and Fan-On-DemandT Miller recommends Power source is warranted for three years, parts and labor. Original main power rectifier parts are warranted for five years. Miller Electric Mfg. Co. An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Equipment Sales US and Canada Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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SubArc Wire Drive 400 Digital Low Voltage - 2

SubArc DC 650/800 Digital and DC 1000/1250 Digital cover most single- and twin-wire applications. These traditional transformer/rectifier power sources combine high efficiency with the highest reliability. They also feature state-of-the-art digital-control electronics to provide best-in-class welding performance and repeatability. SubArc DC Digital Specifications (Subject to change without notice.) Rated Output 650 A at 44 V, 100% duty cycle 815 A at 44 V, 60% duty cycle SubArc DC 100–1,250 A 1000 Digital in CC mode SubArc DC 20–44 V in 1250 Digital sub arc mode 1,000 A at 44 V, 100% duty...

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SubArc Wire Drive 400 Digital Low Voltage - 3

SubArc AC/DC Digital and SubArc AC/DC 1250 Digital. AC welding output enables the SubArc AC/DC to be used in tandem-arc welding systems with a DC lead arc and AC trailing arc, or with AC/AC arc combinations. Using multiple arcs increases deposition rate, resulting in shorter welding cycles for very thick weldments without compromising quality. All AC balance control modes can be set on the SubArc Interface Digital. The easy-to-understand interface includes two DC modes and 12 best-practice AC balance settings. In multiple-arc configurations, the system automatically adjusts the phase...

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SubArc Wire Drive 400 Digital Low Voltage - 4

Internal terminal strip is able to integrate with positioners, sidebeams, turning rolls and other peripheral equipment. SubArc Interface Specifications (Subject to change without notice.) (fj* Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Manufactured according to the Standard IEC-60974-1, -5. -10. 2. Preflux Time 0-10 Seconds 4. CC/CV Switch (Located on Right Side of Access Panel) 7. Crater Time 0-5 Seconds 9. Postflow Time 0-10 Seconds 12. Output Control Knob 16.Wire Feed Speed Control Knob 19. Wire Inch Down 9. Flux Push Button 10. Setup Push...

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SubArc Wire Drive 400 Digital Low Voltage - 5

SubArc Interface Setup FH SubArc DC or AC/DC Power Source In the new setup the positive sense lead is integrated in the wire feeder motor cable and control cable. A customer supplied negative sense lead is required for optimal performance. SubArc Interface Analog +VS or Digital Control Cable SubArc Modbus Operation ® Easy Method Modbus Communication IntegratorSupplied Interface High-Level Method Modbus Communication All other items in system: positioner, rolls,etc. IntegratorSupplied Interface All items in the system including integrator-supplied feed motor, etc. FH SubArc DC or AC/DC Power...

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SubArc Wire Drive 400 Digital Low Voltage - 6

SubArc Strip Drive 100 Digital Low Voltage 300940 Heavy-duty, right-angle wire drive assembly with mounting bracket. Designed for automated strip clad applications. SubArc Wire Drive 400 Digital Low Voltage 300938 300938001 For use with tractor Standard-speed, right-angle wire drive assemblies. SubArc Wire Drive 780 Digital Low Voltage 300941 High-speed, right-angle wire drive assembly. Wire Drive Assembly Specifications (Subject to change without notice.) Flux Hopper Extension Cables 260623010 10 ft. (3 m) 260623025 25 ft. (7.6 m) 260623065 65 ft. (19.8 m) Cable between SubArc Interface...

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