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Spoolmate 3035

Product catalog summary

Overview: The document provides technical specifications and usage guidelines for the Spoolmate™ 3035 Wire Feeder, a spool gun designed for MIG (GMAW) welding with aluminum and other wires. It is suitable for light industrial applications such as aluminum fabrication, sign manufacturing, trailer fabrication, and auto and marine repair.

Specifications: The Spoolmate™ 3035 features a 20 ft cable reach, smooth feeding of aluminum wire, and a weight of 9 lb (4.1 kg) with the cable assembly. It has a welding output rating of 150 A at a 60% duty cycle and supports electrode wire diameters from .023 to .035 inches (0.6 to 0.9 mm). The maximum spool size capacity is 4 inches (102 mm).

Control Units: The SGA 100 Control is required to connect the Spoolmate spool gun to various Millermatic models and other similar MIG welders. It includes a 10 ft power cable, a 6 ft interconnecting cable, and a 5 ft gas hose. The SGA 100C Control is necessary for connecting to CV engine drives like the Miller Bobcat™.

Compatibility: The Spoolmate 3035 is compatible with several Millermatic models, with specific requirements for each, such as the need for an SGA 100 or retrofit kits. It is not recommended for some models.

Consumables and Accessories: The document lists various consumables such as contact tips, nozzles, drive rolls, and push rolls, along with their part numbers. Accessories include a 25 ft extension cable and a heavy-duty barrel rated at 200 A, 60% duty cycle.

Installation and Usage: Typical installations involve connecting the Spoolmate gun to a welder using the SGA control units. The document provides guidance on using the Spoolmate with different power sources and includes a note to refer to the SGA Owner’s Manual for complete installation instructions.

Ordering Information: The document concludes with ordering information, including stock numbers and descriptions for the Spoolmate 3035, control units, and consumables.

Catalog excerpts

Wire Feeder Spool Gun and Controls Quick Specs Light Industrial Applications Aluminum Fabrication Sign Manufacturing Trailer Fabrication Auto and Marine Repair MIG (GMAW) with aluminum and other wires 9 lb (4.1 kg) with cable assembly SGA 100 Control Required to connect Spoolmate spool gun to the Millermatic 140 Auto-Set or 180 Auto-Set. Allows you to connect a Spoolmate gun to virtually any similar MIG welder — Miller or other brands. Includes 10 ft (3 m) 115 VAC power cable and plug, 6 ft (1.8 m) interconnecting cable, and 5 ft (1.5 m) gas hose. Note: For CV engine drives like Miller Bobcat ™, use the SGA 100C with contactor (#043 857). SGA 100C Control SGA with contactor required to connect Spoolmate spool gun to CV engine drives like Miller’s Bobcat™. Includes 10 ft (3 m) 115 VAC power cable and plug, 6 ft (1.8 m) interconnecting cable, and 5 ft (1.5 m) gas hose. Spoolmate™ 3035 This reliable yet economical spool gun provides 20 ft cable reach and accessibility, with smooth feeding of aluminum wire. Warranted for 90 days, parts and labor. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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(Spoolmate — use with CV, DC Power Sources.) (Subject to change without notice.) Welding Output Rating Electrode Wire Diameter Capacity .023 –.035 in (0.6 – 0.9 mm) aluminum, steel and stainless steel Wire Speed Maximum Spool Size Capacity Net Weight with Cable Assembly 9 lb (4.1 kg) Spool Gun Control Model Input Power Spoolmate 3035 Hook-Up Recommendations ™ Power Source Effective Serial Number Limited to 14 gauge–1/8 in material, SGA 100 required #043 856 Direct hook-up using toggle switch field kit #207 642 Direct hook-up, Gun-On-Demand™ Direct hook-up using toggle switch field kit #207 642...

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Genuine Miller Spoolmate Consumables and Accessories (Order Consumables from Miller Service Parts.) Note: Spoolmate 3035 gun shipped with (3) .030 in and (3) .035 in contact tips. Consumables For Spoolmate 3035 Contact Tips (5 per package) #199 730 For .023 in (0.6 mm) wire. #186 419 For .030 in (0.8 mm) wire. #186 406 For .035 in (0.9 mm) wire. Nozzle #186 405 Drive Roll (1) #199 731 For .023 in (0.6 mm) wire. #186 413 For .030/.035 in (0.8/0.9 mm) wire. Drive Roll (1) #186 413 For .030/.035 in (0.8/0.9 mm) wire. #199 396 For .047 in (1.2 mm) wire. Push Roll (1) #186 414 For .030/.035 in (0.8/0.9...

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