Air Plasma Cutting and Gouging Industrial Applications Process Quick Specs Cutting Capability Required Input Pressure/Flow Maintenance Light Construction Prototyping Body Shops Fabrication Air Plasma Cutting and Gouging Rated Output 40 A at 140 VDC, 50% Duty Cycle 27 A at 91 VDC, 20% Duty Cycle With 12-ft. torch: 21 lb. (9.5 kg) With 20-ft. torch: 23 lb. (10.4 kg) 6 SCFM (170 L/min.) at 90 PSI minimum (621 kPa) 120 PSI maximum (828 kPa) Comes Complete With: XT40 hand-held torch with 12-ft. (3.7 m) or 20-ft. (6.1 m) cable. Includes a complete set of 40 A consumables Heavy-duty work clamp with 12-ft. (3.7 m) or 20-ft. (6.1 m) cable X-CASE™ provides protection in transport and storage 12-ft. (3.7 m) power cord with 240 V L6-30P twist lock plug for MVP™ adapters MVP™ adapters with 240 V, 50A (6-50P) plug and 120 V, 15 A (5-15P) plug Shoulder strap Consumables box with 2 electrodes, 2 tips (40 A), 1 tip (30 A), drag shield (30 A), deflector, and air fitting X-TREME Versatility — Auto-Line™ provides state-ofthe-art flexibility to the end user. The Auto-Line circuitry automatically connects to 120–240 VAC, single-phase power, 60 Hz, without removing the covers to relink the power source. (Output amperage is automatically reduced to 27 A for 120 V input.) X-TREME Protection — X-CASE™ provides ultimate protection during transport and storage. Additional space ideal for MVP Adapters, consumable box, as well as gloves, eye protection, etc. LED indicators for power, pressure, cup and temperature allow faster troubleshooting, eliminating unnecessary downtime. X-TREME Portability — Portable in the shop or at the jobsite — at 21 pounds the shoulder strap allows the end user to easily move from location to location. LVC™ line voltage compensation provides peak performance power under variable conditions (187–264 V) for steady cuts and cleaner ending cuts. Auto-Refire™ technology provides ultimate customer convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal. The pilot arc will switch in and out as fast as needed when cutting expanded metal and provides maximum power for cutting thicker metal — all automatically! No need for manual re-triggering which reduces user hand fatigue. Auto postflow calculates the length of postflow time based on the amount of cutting time to optimize consumable life and eliminate excessive air usage. Starts without high-frequency so it will not interfere with controls or computers. MVP™ adapters allow connection to 120 or 240 V receptacles without tools — choose the adapter cord with the right plug that fits the receptacle and connect it to the power cord with the L6-30R twist lock. Heavy-duty clamp included. High-performance cooling system with ™ Fan-On-Demand. Thermal management system features new high-speed fan which only operates when torch trigger is engaged for improved reliability. Wind Tunnel Technology™ prevents abrasive dust and particles from damaging internal components. XT40 torch with ergonomic handle to help prevent operator fatigue while the flexible cable makes maneuvering easier (see page 4 for more detail). Automatic air regulation. The unit automatically compensates for input pressure variation to provide constant recommended torch pressure for optimum cutting performance. Automatic gouging consumable detection. Detects gouging consumable and adjusts gas Can be powered by any Miller engine drive with pressure to optimize performance, eliminating generator power (e.g. Bobcat™) or equivalent the need for a manual regulator. competitive equipment. See page 3 for engine drive compatibility and recommended settings. Power source is warranted for 3 years, parts and labor. XT torch is warranted for 1 year, parts and labor. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

Specifications (Subject to change without notice.) DC Plasma Cutting System 2. Status and Troubleshooting Lights 3. Range for 30 A Tip, 120 V/15 A, 5-15P MVP™ Adapter 4. Range for 30 A Tip, 120 V/20 A, 5-20P MVP™ Adapter 5. Range for 40 A Tip, 240 V/30 A/50 A, 6-50P MVP™ Adapter

Engine Drive Compatibility Equipment Generator Power Steel Quality Cut (Approximate) Spectrum Output Amp Setting 30 A (240 V full KVA adapter cord) Bobcat , Trailblazer 40 A (240 V full KVA adapter cord) Big Blue® 300 Pro, Big Blue® 350 PipePro® 40 A (240 V full KVA adapter cord) 40 A (240 V full KVA adapter cord) 40 A (240 V full KVA adapter cord) Genuine Miller Accessories ® X-CASE™ #300 184 Sturdy case provides ultimate protection for transport and storage. Also features convenient top carrying handle and side recessed hand grips. Store the Spectrum® 625 X-TREME™, accessories and gear in this...

XT Torch and Consumables O-ring #249 969 Swirl Ring #249 931 Laser-etched tip for easy identification. Strain relief is durable and corrosion resistant and exclusive flexible cable has improved bend radius. Trigger guard protects against inadvertent arc initiation. Note: The XT40 can be configured for cutting at either 30 A or 40 A by installing the appropriate cutting tip and drag shield. For gouging, replace the tip and drag shield with gouge tip and gouge shield. The rest of the XT40 consumables are common. Replacing drag shield with deflector offers improved arc visibility while maintaining...