Catalog excerpts
Voltage-Sensing Wire Feeders Processes strength and flexibility to handle the strenuous work loads of field and fabrication shops, the S-32S and S-32SL delivers proven reliability and performance. Flux Cored (FCAW) Welding (Gas and Self-shielded) These feeders operate off arc voltage, so a control cord is not required. Operates with most CV and CC DC-type power sources. The S-32S and S-32SL handle the necessary highend speed for small diameter wires, and the lowend speed and power for the more demanding larger diameter wires. Applications Simple to use but with all the features needed for heavy-duty wire feed applications... that’s the S-32S and S-32SL wire feeders from Miller. Built with the Structural steel Building construction Bridge construction Field maintenance and repair Outdoor equipment repair and build-up work Operates on open-circuit and arc voltages Requires only the secondary weld cable to power feeder, no control cord needed. Voltage-sensing control circuit with CC/CV switch Allows the feeder to be used with most constant-current and constant-voltage DC power sources. S-32S wire speed range: 50 – 700 IPM (1.3 – 18 m/min) Accommodates a wide variety of wire sizes and types, .023 – 5/64 in (0.6 – 2.0 mm). S-32SL wire speed range: 25 – 325 IPM (0.6 – 8.2 m/min) Designed for 5/64– 7/64 in (2.0 – 2.8 mm) diameter wire. Polarity insensitive Operates on straight (electrode negative) or reverse (electrode positive) polarity. High-torque, 24 VDC drive motor with two gear-driven drive rolls Offers excellent wire feeding performance and long uninterrupted service life. Solid-state speed control and brake circuit Exceptional speed control and regulation; eliminates the need for electrical/mechanical relays and increases service life. Overload protection Protects motor and control circuit against possible damage due to overloading conditions. Quick-change drive rolls and quick connect for Miller guns No tools required. Easy attachment. Insulated gun-holding bracket Convenient place for holding gun when not welding or when transporting the feeder. Electrode Wire Diameter Capacity Input Power Operates on open-circuit voltage and arc voltage 15 to 100 V Heavy Industrial (Subject to change without notice.) Maximum Spool Size Capacity Wire Feed Speed** *When using an 8 in (203 mm) diameter spool of welding wire, compression spring #057 745 is required. **Actual range is dependent on arc voltage applied. ® Certified by Canadian Standards Association to both Canadian and U.S. Standards. NRTL/C Ordering Information See back page. Miller Electric Mfg. Co. International Headquarters An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125 (Use with CC/CV, DC Power Sources.)
Open the catalog to page 1Typical Installations BASIC SET-UP -– HOT WIRE For MIG welding, use the optional Gas Solenoid Valve. Constant-Current and Constant-Voltage DC Power Sources Electrode/Welding Cable Work WITH OPTIONAL EXTERNAL SECONDARY CONTACTOR -– COLD WIRE Note: The secondary contactor can be wired to operate off 115 VAC or powered off a 12 VDC battery of an engine driven welder. 10 ft. (3 m) 115 VAC Primary Cord (Connect to power source 115 VAC supply, if available.) Constant-Current DC Power Sources Not Having a Weld Output Contactor To Wire Feeder Trigger Receptacle For MIG welding, use the optional Gas...
Open the catalog to page 2Drive Roll Kits (Order from Miller Service Parts.) Select drive roll kits from chart below according to type and wire size being used. Kit includes drive rolls and inlet guide. Wire size “V” groove for hard wire “U” groove for soft wire or soft-shelled cored wires “V” knurled for hard-shelled cored wires “U” cogged for extremely soft wire or softshelled cored wires (i.e., hard facing types) Options and Accessories Skill Level Index The box following the stock number of field-installed options contains a letter and number. The letter indicates the skill level required to install the option....
Open the catalog to page 3Ordering Information and System Checklist Equipment and Options Drive Roll Kit Gas Solenoid Valve Power Sources Dimension™ Miller Air Pak™ Accessories External Secondary Contactor Wire Reel Assembly Spool Cover Reel Cover Compression Spring Spool Adapter Remote Contactor Cables Miscellaneous Primary Power Cable Secondary Power Cable Ground Cable with Clamp Gas Cylinder (if required) Gas Hose with Fittings (if required) Regulator/Flowmeter (if required) Welding Wire Helmet Welding Gloves Date: Total Quoted Price:
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