Robotic Welding Solutions

Why Automation? Why Miller? Workforce transitions As the workforce shifts from manual labor to highly technological jobs, Miller offers a solution that addresses the shortage of skilled welders — robotic automation. Although the prospect of automation can be intimidating, companies large and small are turning to robotic welding because it: Increases productivity Prevents over-welding Improves first-pass weld quality Simple Solutions with Pre-Engineered Performance Your one-stop resource Automate with just a single point of contact — a Miller welding professional can guide you through every step...

Reach and Capacity for Any Application TA-1000G2/WG Unlimited Applications TA and TB Series robots The latest generation of robotic manipulators incorporates 3D design and finite element analysis (FEA) to optimize rigidity and speed in the TA and TB Series robotic lines. Larger motors and drives, together with high-end servo control algorithms, make the TA Series more than 50 percent faster than our previous generation of robots — while the TB Series features a through-arm design for tight-access applications. With unlimited flexibility, these robotic manipulators are ready to work in your toughest...

Technical Innovation Continuous evolution with MIG Using Embedded Arc Control Technology (EAC) TAWERS™ aluminum MIG Aluminum package can be retrofitted to any existing TAWERS robot. Servo wire feed system is ultra-stable. Lift-start function improves arc starting. EAC technology creates new opportunities TAWERS™ comes standard with EAC technology, which eliminates the need for three control systems by combining the robot, welder and servo wire feeder controls into a single unit. Contained inside the robot controller, this new system is monitored by the TAWERS 64-bit main CPU. EAC technology controls...

External Welding Power Supplies GBII-350 Spatter-controlled — High-end waveform algorithms control welding spatter during the MIG (CV) process, minimizing the ball size and adhesion of the spatter and increasing the deposition efficiency, especially when welding with 100% CO2. External Welding Power Supplies Fully digital — Digital communication is possible via a connection to any Panasonic robot system PC tools (RSPCT) robot controller with plug-and-play capability and full waveform control from the teach pendant. Auto-Axcess systems for robotic automation Capable of low-voltage and thin-gauge...

ROBOTIC WELDING SYSTEM PerformArc™ products are built on a core foundation of Panasonic robots, servo positioners and Miller welding technology. Designed specifically for your fabrication environment, each PerformArc product incorporates a fully welded steel frame and base structure with sheet- metal-skinned walls. PerformArc offers: • Flexibility — PerformArc products are pre-wired and pre-assembled for fast installation and relocation. • Central location — Full system control, diagnostics, and programming capabilities in one easy-to-access location makes learning the process easier and increases...

Pre-Engineered Performance A Full Range of Products PRODUCT DETAILS Maximum part size (in inches): 43 x 118 High-speed servo turntable H-frame style Two outboard servo positioners 1100 lb. per side 60 in. between faceplates 40 in. turning diameter Length 5309 mm (209 in.) Width 3085 mm (121.5 in.) Height 2337 mm (92 in.) PRODUCT DETAILS Maximum part size (in inches): 40 x 60 Production flexibility — A larger rotation diameter, increased length, heavier payload and open overhead construction accommodate larger parts and multiple or progressive fixturing. Maximum accessibility — Outboard servo...

Continuous Evolution with HEAT Welding Software HEAT (High-Efficiency Advanced Tip) benefits include: Robot system PC tools Up to 40% higher deposition than conventional welding processes. Less burn-through — ideal for thinner metals. Improved gap handling without sacrificing travel speed. Consistent tip-to-wire electrical contact for improved process control. Optimized for productivity TAWERS™ arc welding robots combine TA Series manipulators with WG welders by fusing them together using embedded arc control (EAC) technology. With larger motors and drives, increased acceleration and a high rigidity...

Robotic Welding Automation As the workforce transitions from manual labor to highly technological jobs, Miller offers robotic automation to address the shortage of skilled welders. Our regulation compliant robotic welding increases productivity and first-pass weld quality, reduces over-welding and rework, offers increased protection and safety for operators and lowers the cost of doing business. For more information, visit MillerWelds.com/automation. MillerWelds.com/automation # 250707 © 2011 Miller Electric Mfg. Co. | Miller Welding Automation | 281 E. Lies Rd. | Carol Stream, IL 60188 | 888-843-7693...