R-115

R-115

R-115

Product catalog summary
Overview: The document provides technical specifications and features of the R-115 115 Volt Replacement Wire Feeder by Miller Electric Mfg. Co., suitable for MIG (GMAW) and Flux Cored (FCAW) welding processes. It is designed for use with CV power sources and is applicable in various industrial settings such as heavy manufacturing, metal fabrication, and construction.
Specifications: The wire feeder operates on 115 VAC, 2 A, 50/60 Hz input power. It supports electrode wire diameters ranging from .023 to 5/64 inches (0.6 to 2.0 mm) and offers a wire speed of 75 to 750 IPM (1.9 to 19 m/min). The unit weighs 40 lb (18 kg) and features dimensions of H: 11 in, W: 10-3/4 in, D: 23-1/2 in.
Features: The R-115 wire feeder includes an industrial 4-drive-roll system for reliable feed performance, quick-change drive rolls, and a convenient terminal block for easy adaptation to existing feeder cords. It also features motor ramp and burnback control for improved starting and stopping performance, and a trigger hold function for extended welds. The feeder is warranted for 3 years, covering parts and labor.
Accessories: Optional accessories include drive roll kits, run-in control, hanging bail, reel and spool covers, wire reel assembly, turntable assembly, spool adapter, carrying handle, and feeder cart. These accessories enhance the feeder's functionality and adaptability to various power sources.
Compatibility: The wire feeder is compatible with a wide range of older Miller and competitive power sources, including Hobart, Lincoln, Thermal Arc, Airco, and L-Tec. It supports various connector types, such as hubble connectors, 5-pin plugs, and 14-pin connectors.
Ordering Information: The document provides stock numbers and descriptions for ordering the R-115 wire feeder and its accessories. It also includes details on typical installations and the selection of control cords based on the power source type.
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Catalog excerpts

R-115-1

Issued April 2006 • Index No. M/8.0 115 Volt Replacement Wire Feeder Industrial Applications Quick Specs Input Power Heavy Manufacturing Metal Fabrication Construction Light Manufacturing MIG (GMAW) Flux Cored (FCAW) Gas- and Self-Shielded Electrode Wire Diameter Capacity For use with CV Power Sources Wire Speed Trigger hold allows operator to make long extended welds without having to hold gun trigger. Universal 115 V feeder power adapts to a wide variety of older Miller and competitive power sources (see optional cords on pg 4): Wire feed speed range is 75 –750 IPM and covers a wide variety of wire sizes (.030 – 3/32 in). Older-style Miller with hubble connectors Hobart Lincoln Thermal Arc Airco L-Tec Standard Miller 14-pin Gas solenoid accommodates selfshielded and gas-shielded wires. Quick-change drive rolls are easy to change – no tools required. Industrial 4-drive-roll system offers exceptional feed performance and reliability. Optional interconnecting cords are quick and easy to install to a variety of power sources. (Refer to pages 3 & 4 for power source control cord and drive roll kits.) Convenient terminal block easily adapts to existing feeder interconnecting cords. Includes FREE Bernard® Q-400 MIG welding gun Motor ramp and burnback control aids in starting and stopping performance to match power source characteristics. Optional Run-in control, a separate wire feed speed adjustment to control wire speed prior to arc initiation. Heavy-duty industrial design features 16 gauge sheet metal enclosure for durability in harsh environments. Wire feeder is warranted for 3 years, parts and labor. International Headquarters An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125

 Open the catalog to page 1
R-115-2

Specifications (Subject to change without notice.) t±£ 6f» Certified to both the Canadian and U.S. Standards for welding equipment. Control Panel Power On/Off (on rear panel) TRIGGER HOLD JOG/PURGE

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R-115-3

Drive Roll Kits (Order from Miller Service Parts.) Select drive roll kits from chart below according to type and wire size being used. Drive roll kits include 4 drive rolls, the necessary guides and feature an anti-wear inlet guide. Wire size “V” groove for hard wire “U” groove for soft wire or soft-shelled cored wires “V” knurled for hard-shelled cored wires “U” cogged for extremely soft wire or softshelled cored wires (i.e., hard facing types) *3/32 in inlet guide (#194 264) is required when using 3/32 in drive rolls. Genuine Miller Accessories Run-In Control #193 391 Field A separate wire...

 Open the catalog to page 3
R-115-4

Typical Installations competitive power source with To wire feeder terminal block "Optional hubble cord shown. Feeder to Power Source Control Cords (AN cords are 10 ft 0 m) m length.) Select control cord from list below for the type of power source being used. Cords shown reflect connection at the power source. Old-style Miller and Airco power source with two and three prong (Hubbell style) twistlock Hobart power source with 115 volt wall type plug and 5-pin Lincoln power source with five-wire terminal strip connection. L-Tech power source with Airco power source with straight blade 115 volt...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.