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ProHeat™ 35 Liquid-Cooled Induction System

ProHeat™ 35 Liquid-Cooled Induction System
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ProHeat™ 35 Liquid-Cooled Induction System - 1

Issued March 2016 • Index No. IN/15.0 Induction Heating System Liquid-Cooled Induction System Applications Quick Specs Maximum Preheat Temperature Rated Output Process piping Refinery Petrochemical Power piping Pressure vessels Structural Input Power Power Source Dimensions Input Amperes at Rated Output Power Source Weight 400 V: 60 amps 460 V: 50 amps 575 V: 40 amps Powering a heating revolution—for preheat applications up to 1,450 degrees Fahrenheit (788°C). The ProHeat 35 liquid-cooled induction heating system provides a highly versatile tool for preheating, stress relieving, hydrogen bake out, post weld heat treat and shrink fit in a variety of pipe diameters and flat plate. Designed with flexibility in mind, the ProHeat liquid-cooled induction heating cables can be wrapped into coils of various shapes and sizes to fit almost any induction heating application. Great for applications with geometries and temperatures that prevent the use of air-cooled blankets. ProHeat liquid-cooled induction heating cable shown. Improved working environment is created during welding. Welders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating. Easy setup is achieved using flexible heating cables combined with user-friendly insulation blankets. On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface. Uniform heating is maintained along and through the heat zone by using induction heat within the material. The surface of the part is not marred by localized conducted heat at higher than specified temperatures. Time-to-temperature is faster than conventional processes due to the method of applying heat, reducing cycle time. ProHeat 35 power source shown with heavy-duty induction cooler (951686) and optional running gear (195436). Equipment Sales US and Canada MillerWelds.com An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 92

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ProHeat™ 35 Liquid-Cooled Induction System - 2

ProHeat 35 Liquid-Cooled System ™ ProHeat 35 Power Source 907689 460–575 V 907690 400– 460 V, CE The ProHeat 35 induction power source is equipped with a built-in temperature controller allowing for manual or temperature-based programming using up to four control thermocouples. At more than 90 percent efficiency, the ProHeat 35 power source transfers more energy to the part, reducing operating costs over different heating methods. One ProHeat 35 power source has two outputs and can run one or two heating cables at a time. Note: Primary input cable and strain relief not included. Post Weld...

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ProHeat™ 35 Liquid-Cooled Induction System - 3

ProHeat 35 Liquid-Cooled Induction System (Continued) ™ Additional Accessories Liquid-Cooled Heating Cable 300045 30 ft. (9.1 m) 300046 50 ft. (15.2 m) 300047 80 ft. (24.4 m) 300049 140 ft. (42.7 m) 300566 160 ft. (48.8 m) The heating cable couples the power to the part to be heated. The silicone hose encloses a special copper conductor specifically designed for carrying high-frequency current to maximize efficiency. The hose also carries the coolant which cools the conducting wire. The hose is reinforced for strength and durability. Output Extension Cable 300180 10 ft. (3 m) 195402 25 ft....

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ProHeat™ 35 Liquid-Cooled Induction System - 4

Ordering Information Equipment and Options 460 – 575 V, 3-phase, 60 Hz, 35 kW power source 400–460 V, 3-phase, 50/60 Hz, 35 kW power source, CE Heavy-Duty Induction Cooler Cooler with coolant (US and Canada only) Cooler only (not available in US and Canada) One gallon of low-conductivity coolant. Must be ordered in multiples of four (one case) Digital Recorder with Protective Enclosure 6 channel, includes temperature output cable 12 channel, includes temperature output cable Running Gear Attaches to bottom of power source or cooler Digital Recorder with Protective Enclosure 6 channel,...

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