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ProHeat™ 35 Air-Cooled Induction System

ProHeat™ 35 Air-Cooled Induction System

ProHeat™ 35 Air-Cooled Induction System

Product catalog summary
Overview: The ProHeat™ 35 Air-Cooled Induction System is designed for preheating applications up to 400°F (204°C). It is suitable for various industrial applications including process piping, refinery, petrochemical, power piping, pressure vessels, structural, and shipbuilding.
Specifications: The system operates on 460–575 V, 3-phase, 60 Hz or 400–460 V, 3-phase, 50/60 Hz power. It has a rated output of 35 kW at 100% duty cycle. The power source dimensions are 27.5 in. (H) x 21.75 in. (W) x 36.75 in. (D) and weighs 227 lb. (net) or 265 lb. (shipping).
Features: The system includes air-cooled induction blankets that conform to circular and flat parts, providing uniform heating without marring the surface. It offers faster time-to-temperature compared to conventional methods, reducing cycle time. The system is equipped with a built-in temperature controller and can operate multiple blankets simultaneously.
Components and Accessories: The system includes various components such as output extension cables, contact thermocouple sensors, and remote controls. Induction blankets are available in multiple sizes to fit different pipe diameters and plate lengths. Replacement Kevlar® sleeves are available for added protection.
Certifications: The system is manufactured and certified in accordance with IEC-60974-1, -10 and certified by the Canadian Standards Association to both Canadian and U.S. standards.
Contact Information: For sales in the US and Canada, contact 866-931-9730 or FAX 800-637-2315. International inquiries can be directed to 920-735-4554 or FAX 920-735-4125.
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Catalog excerpts

ProHeat™ 35 Air-Cooled Induction System-1

Issued March 2016 • Index No. IN/14.0 Induction Heating System Air-Cooled Induction System Applications Quick Specs Maximum Preheat Temperature Rated Output Process piping Refinery Petrochemical Power piping Pressure vessels Structural Shipbuilding Input Power Power Source Dimensions Input Amperes at Rated Output Power Source Weight 400 V: 60 amps 460 V: 50 amps 575 V: 40 amps Powering a heating revolution—for preheat applications up to 400 degrees Fahrenheit (204°C). The ProHeat 35 air-cooled induction heating system is specifically designed for preheating applications up to 400 degrees Fahrenheit (204°C). Air-cooled blankets are available for pipe diameters from 8–60 inches (20–152 cm) or in case of plate, available lengths are 40–197 inches (1–5 m). The blankets easily conform to circular and flat parts and install in a matter of seconds. Manufactured from durable high-temperature materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications. ProHeat induction blanket shown with replaceable Kevlar® sleeve. Improved working environment is created during welding. Welders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating. Easy setup with flexibility to fit a variety of pipe diameters and plate lengths. Uniform heating is maintained along and through the heat zone by using induction heat within the material. The surface of the part is not marred by localized conducted heat at higher than specified temperatures. Time-to-temperature is faster than conventional processes due to the method of applying heat, reducing cycle time. ProHeat 35 power source shown with optional running gear (195436). Equipment Sales US and Canada MillerWelds.com An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 Internation

 Open the catalog to page 1
ProHeat™ 35 Air-Cooled Induction System-2

ProHeat 35 Air-Cooled System ™ ProHeat 35 Power Source 907689 460–575 V 907690 400– 460 V, CE The ProHeat 35 induction power source is equipped with a built-in temperature controller allowing for manual or temperature-based programming using up to four control thermocouples. At more than 90 percent efficiency, the ProHeat 35 power source transfers more energy to the part, reducing operating costs over different heating methods. One ProHeat 35 power source has two outputs and can run one, two (parallel) or four (series/parallel) blankets at a time. Contact Thermocouple Sensor (Probe) 200202 Contact...

 Open the catalog to page 2
ProHeat™ 35 Air-Cooled Induction System-3

ProHeat 35 Air-Cooled Induction System (Continued) ™ Additional Accessories Induction Blanket The flexible, lightweight induction heating blankets come in a variety of sizes and are capable of preheat temperatures up to 400 degrees Fahrenheit (204°C). The blankets easily conform to circular and flat parts and install in a matter of seconds. Manufactured from durable high-temperature materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications. See ordering information on the back page for available sizes. Thermocouple Extension...

 Open the catalog to page 3
ProHeat™ 35 Air-Cooled Induction System-4

Ordering Information Equipment and Options 460 – 575 V, 3-phase, 60 Hz, 35 kW power source 400–460 V, 3-phase, 50/60 Hz, 35 kW power source, CE Running Gear Attaches to bottom of power source Induction Blankets For 8.625 in. (22 cm) pipe, 13.1 x 40 in. (33 cm x 102 cm) For 10.75 in. (27 cm) pipe, 11.3 x 44 in. (29 cm x 112 cm) For 12 in. (31 cm) pipe, 47 x 10.1 in. (119 cm x 26 cm) For 14 in. (36 cm) pipe, 53 x 10.1 in. (135 cm x 26 cm) For 16 in. (41 cm) pipe, 60 x 10.1 in. (152 cm x 26 cm) For 18 in. (46 cm) pipe, 66 x 9.0 in. (168 cm x 23 cm) For 20 in. (51 cm) pipe, 72 x 9.0 in. (183 cm x...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.