Catalog excerpts
Quick Specs Industrial Applications Manufacturing and fabrication Plant maintenance shops Construction fabrication Education MIG (GMAW) Flux-cored (FCAW) DC stick (SMAW) DC Lift-Arc™ TIG (GTAW) Pulsed TIG (GTAW-P) Issued April 2024 • Index No. DC/14.0 MIG/Multiprocess Power Source, Wire Feeder and Gun Package Input Power 240 V, single-phase Rated Output MIG: 170 A at 22.5 V, 60% duty cycle Stick: 150 A at 26 V, 60% duty cycle TIG: 180 A at 17.2 V, 60% duty cycle Amperage Range 20–235 A Net Weight Machine only: 63 lb. (29 kg) Machine with running gear: 127 lb. (58 kg) Easy to Use. Versatility. Portability. Built for professionals in the manufacturing/fabrication, MRO and construction fabrication segments, the Multimatic 235 allows welders of all skill levels to be more efficient for all their MIG, flux-cored, stick and DC TIG welding needs. Setup is quick and easy, letting operators have faster uptime and weld with confidence. Quick and easy setup (MIG, STICK, DC TIG) Multiple processes with only one machine Machine only Portability MACHINE ONLY Machine with running gear Welder is warrantied for three years, parts and labor. Gun warrantied for 90 days, parts only. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125
Open the catalog to page 1Multimatic 235 Features and Benefits ® Multiprocess capabilities include MIG, flux cored, DC stick, DC Lift-Arc™ TIG and pulsed TIG welding. 24 ga.–3/8 in. steel 18 ga.–3/8 in. aluminum DC stick: 16 ga.–3/8 in. steel DC Lift-Arc™ TIG: 24 ga.–1/4 in. steel Easy to Use Auto-Set™ Elite offers predefined weld settings to increase ease of use and ensure that the job is done right for operators of all skill levels. Large wire drive compartment to house 12-inch wire spool to increase productivity by reducing frequency of changing smaller wire spools. • Available for MIG, stick and DC TIG processes...
Open the catalog to page 2Multimatic 235 Features and Benefits ® Versatility Auto-Gun Detect™ automatically adjusts voltage, wire speed for faster switching between MIG and spool guns. 14-pin controlled operator alternatives. Using the 10-pin connector on your Multimatic 235 in conjunction with the 10-pin to 14-pin adapter cord lets you choose your control for a customized experience, whether it’s a foot control, fingertip control or wireless foot control. Optional wireless foot control shown. Wide range of TIG adjustability. • DC Pulse – adjustable from Off–150 pulses per second (PPS) • TIG Post-Flow – adjustable...
Open the catalog to page 3Specifications (Subject to change without notice.) Welding Process Welding Amperage Range Rated Output Amps Input at Rated Output, 50/60 Hz 240 V* KVA KW Wire Feed Speed Machine only H: 19.24 in. (489 mm) W: 13.75 in. (349 mm) D: 24.25 in. (616 mm) Machine with running gear H: 32 in. (813 mm) W: 13.75 in. (349 mm) D: 45 in. (1,143 mm) Machine only 63 lb. (29 kg) Machine with running gear 127 lb. (58 kg) *Input voltage range for the Multimatic 235 is 204–276 V. Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Control Panel Performance Data MIG Duty Cycle...
Open the catalog to page 4Machine only comes complete with: Power source with 7 ft. (2.1 m) industrial power cord 15 ft. (4.5 m) 250-amp MDX™-250 MIG gun with AccuLock™ MDX consumables for .030/.035 in. (0.8/0.9 mm) wire 10 ft. (3 m) cable with electrode holder and 50 mm Dinse-style connector 10 ft. (3 m) work cable with clamp and 50 mm Dinse-style connector Flow gauge regulator and gas hose for argon or AR/CO2 mix .030/.035 in. (0.8/0.9 mm) reversible drive rolls Extra contact tips Material thickness gauge Machine with running gear package comes complete with: Power source with 7 ft. (2.1 m) industrial power cord...
Open the catalog to page 5Genuine Miller Accessories ® RHC-14 Hand Control 242211020 Miniature hand control for remote current and contactor control. Dimensions: 4 x 4 x 3.25 inches (102 x 102 x 82 mm). Includes 20-foot (6 m) cord with 14-pin plug. MIG Gun MDX™-250 MIG Gun with AccuLock™ MDX Consumables 1770035 10 ft. (3 m) 1770036 12 ft. (3.7 m) 1770037 15 ft. (4.6 m) Industrial 250-amp MIG gun with consumables for .030/.035 in. (0.8/0.9 mm) wire. MDX™-250 MIG Gun with AccuLock™ S Consumables 1770041 10 ft. (3 m) 1770042 12 ft. (3.7 m) 1770043 15 ft. (4.6 m), standard Industrial 250-amp MIG gun with consumables for...
Open the catalog to page 6For Spoolmatic Spool Guns Standard AccuLock™ MDX Consumables Smaller consumables and components to access hard-to-reach weldments. Contact Tips (5 per package) 199387 .030 in. (0.8 mm) 199388 .035 in. (0.9 mm) Copper, 1/2 in. ID, flush, standard Copper, 1/2 in. ID, 1/8 in. recess Copper, 5/8 in. ID, flush Copper, 5/8 in. ID, 1/8 in. recess Copper, 5/8 in. ID, 1/8 in. stickout Diffuser D-M250 Monocoil Replacement Liners 10 ft. Liner LM1A-10 .023/.025 in. (0.6 mm) LMD2A-10 .030/.035 in. (0.8/0.9 mm) LMD3A-10 .035/.045 in. (0.9/1.2 mm) 12 ft. Liner LM1A-12 .023/.025 in. (0.6 mm) LMD2A-12...
Open the catalog to page 7Ordering Information Power Source and Options Multimatic® 235 with Running Gear 240 V, 50/60 Hz with single cylinder running gear Multimatic 235 with Dual Cylinder/TIG Kit 240 V, 50/60 Hz with dual cylinder running gear and TIG kit EZ-Latch™ Single Cylinder Running Gear Running gear with single cylinder rack EZ-Latch™ Dual Cylinder Running Gear Running gear with dual cylinder rack and elevated gun and cable rack EZ-Latch Dual Cylinder Rack with Elevated Gun and Cable Rack Upgrade single cylinder rack to dual (included with EZ-Latch dual cylinder running gear) Protective Cover Features side...
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