Industrial Applications Quick Specs Metal Fabrication Maintenance and Repair Farm/Home Light Industrial MIG (GMAW) Flux-Cored (FCAW) MIG Arc Welding Power Source, Wire Feeder and Gun Package Rated Output 160 A at 24.5 VDC, 60% Duty Cycle Max. Open-Circuit Voltage 34.5 V Amperage Range 30 – 210 A Wire Feed Speed 50 – 700 IPM (1.3 – 17.8 m/min.) Weight 178 lb. (81 kg) Comes Complete With: 15-ft. (4.6 m), 250-amp M-25 MIG gun for .030/.035-in. wire 10-ft. (3 m) work cable with clamp 7-ft. (2.1 m) power cord and plug Argon mix regulator/flow gauge and hose Factory-installed running gear with EZ-Change™ Low Cylinder Rack .030/.035-in. reversible drive rolls Extra contact tips Set-up and operation interactive CD Material thickness gauge (#229 895) ‰ Auto-Set ™ is a breakthrough control that automatically sets your welder to the proper parameters. Auto-Set makes set up very simple and gives you precise settings instantly. See page 2 for details. Manual mode allows you to manually set weld parameters for broader applications. Infinite voltage control replaces “tap” settings which means that you now can “dial in” precise weld voltage and wire feed speed when using the Manual Mode. Compatible with Spoolmate™ 200 spool gun! The Spoolmate 200 with wire feed speed control on the gun saves time for the operator by eliminating the need to go back to the machine to change the spool gun wire feed speed. EZ-Access™ consumable compartment and parameter chart. Set weld parameters right the first time with convenient flip-down compartment that provides fast access to parameter chart and consumables. See page 3 for more information. Line voltage compensation keeps power constant even if power input varies by ±10 percent. No more replacing mechanical output contactors. Our built-in solid-state contactor circuit makes wire electrically “cold” until trigger is pulled, and gives you life-long welding output and performance. Reduce maintenance and operating costs with our Fan-On-Demand™ cooling system only operates when needed, reducing power consumption and contaminants drawn into the machine. Compatible with Bobcat™ welder/generators. Welder is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 90 days, parts and labor. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

Auto-Set Mode The Millermatic® 212 Auto-Set™ eliminates the guess work when setting weld parameters. • Turn wire speed control fully clockwise to select Auto-Set mode. Set the wire diameter to either .030 or .035 inch. Use Auto-Set when you want the speed, convenience and confidence of pre-set controls. Simply set the wire diameter, set the material thickness, and go! The Auto-Set control automatically sets your welder to the proper parameters. It is available when welding mild steel with solid wire and only works with .030 and .035 solid wires and C25 shielding gas (75 percent Argon, 25 percent...

Standard Fully Loaded Features EZ-Change™ Low Cylinder Rack Operators no longer need to lift cylinders. Cylinders now easily roll on and off our EZ-Change™ Low Cylinder Rack. Angled Wire Drive Angled industrial aluminum dual-gear drive system significantly improves wire feeding and runs large spools of wire. Allows quick change of drive rolls without tools. Drive roll storage — no more lost drive rolls, extra drive rolls are conveniently stored next to drive motor. Operators no longer bump into and bend MIG gun and gun liner. Dual Front Handles Split handle with rubber grips designed to move...

Optional Fully Loaded Features Elevated Gun and Cable Rack #300 335 Tangle-free, independent way to store spool gun cables, keeping them off of the floor. No more running over spool gun cables or cables dragging on the floor. Elevated Gun and Cable Rack can be used with either a single or dual cylinder rack. (Elevated Gun and Cable Rack is included with the Dual EZ-Change™ Low Cylinder Rack.) Dual EZ-Change™ Low Cylinder Rack with Elevated Gun and Cable Rack #300 337 Dual cylinder rack allows for easy storage for two cylinders. EZ-Change™ Low Cylinder rack eliminates the need to lift cylinders...

Genuine Miller Accessories ® Spoolmate™ 200 Spool Gun #300 497 Reliable and economical spool gun perfect for hobbyists and light fabricators who weld aluminum. Handles .030 –.035 inch (0.8 – 0.9 mm) aluminum wires and .023 –.035 inch (0.6 – 0.9 mm) steel/ stainless steel wires. Rated at 160 amps, 60 percent duty cycle with 20-foot cable assembly. For detailed information, see Spoolmate literature, Index No. M/1.47. Dual EZ-Change™ Low Cylinder Rack with Elevated Gun and Cable Rack #300 337 Dual cylinder rack allows operators to easily roll cylinders on and off the rack with no lifting. Gun and...

(Order from Miller Service Parts.) Nozzles Note: Flush or stickout nozzles should be used for the short-circuit process. #200 258 Standard 1/2-inch (13 mm) diameter orifice. Nozzle flush with contact tip. #169 726 5/8-inch (16 mm) diameter orifice. Nozzle flush with contact tip. #169 727 5/8-inch (16 mm) diameter orifice. Contact tip sticks out of nozzle 1/8 inch (3.2 mm). #169 724 1/2-inch (13 mm) diameter orifice. Contact tip recessed 1/8 inch (3.2 mm) into nozzle. #169 725 5/8-inch (16 mm) diameter orifice. Contact tip recessed 1/8 inch (3.2 mm) into nozzle. Tapered Nozzles Note: Tapered tips...

Ordering Information Steel Configuration V-Groove Drive Roll Kits (solid wire) V-Knurled Drive Roll Kits (flux-cored) Contact Tips (10 per package) 1/2-in. (13 mm) diameter, 1/8-in. (3.2 mm) recessed 5/8-in. (16 mm) diameter, 1/8-in. (3.2 mm) recessed 1/2-in. (13 mm) diameter, flush. Included with standard configuration 5/8-in. (16 mm) diameter, flush 5/8-in. (16 mm) diameter, 1/8-in. (3.2 mm) exposed M-Series Gun Consumable Kits (for M-25) Millermatic® 212 Spool Gun Package (includes standard M-25 MIG gun) 200(208)/230 V, 60 Hz with Spoolmate™ 200, dual cylinder rack, elevated gun and cable...