Catalog excerpts
Issued April 2024 • Index No. DC/12.41 Quick Specs Light Industrial Applications General fabrication Maintenance and repair Auto body Farm and ranch Hobby MIG (GMAW) Flux-cored (FCAW) MIG Power Source, Wire Feeder and Gun Package Weld Thickness Steel: 24 ga.–3/16 in. single pass Aluminum: 18–14 ga. single pass Input Power 120 V, 20 A, single-phase, 50/60 Hz Rated Output 100 A at 19 V, 60% duty cycle 80 A at 18 V, 100% duty cycle WEIGHS ONLY VOLT INPUT POWER Uses common power Auto-Set ™ automatically provides predefined weld settings for mild steel and aluminum while infinite voltage control allows the flexibility to manually set your own parameters with a digital readout. Angled cast-aluminum drive system with calibrated tension knob creates consistent feeding and easy setup. Quick Select™ drive roll makes setup quicker by offering three grooves — two for different size solid wire and a third for flux-cored wire. Auto Spool Gun Detect™ automatically detects when a MIG gun or spool gun is connected, eliminating the need for a switch. Smooth-Start ™ provides a smooth, spatter-free start. It’s the best-starting machine in the small MIG machine category. Thermal overload protection shuts down unit if airflow is blocked or duty cycle is exceeded. Automatically resets when unit cools. Fan-On-Demand™ cooling system only operates when needed, reducing noise, energy use and the amount of contaminants pulled though the machine. Uses 4- or 8-inch (102 or 203 mm) spools and can be set up to weld with .024–.030 inch (0.6–0.8 mm) solid wire and .030–.035 inch (0.8–0.9 mm) flux-cored wire. Quick and easy setup Comes complete with: Power source 10 ft. (3 m) MDX™-100 MIG gun 10 ft. (3 m) work cable with clamp 6.5 ft. (2 m) power cord with plug Flow gauge regulator and gas hose for argon or AR/CO2 mix Hobart® spool of .030 in. (0.8 mm) solid wire Two contact tips for .030 in. (0.8 mm) wire Quick Select ™ drive rolls for .024 in. (0.6 mm) or .030/.035 in. (0.8/0.9 mm) solid wire, and .030/.035 in. (0.8/0.9 mm) flux-cored wire Material thickness gauge ‰ 229895 Hook-and-loop cord wraps Note: Shielding gas and safety equipment not included. Welder is warrantied for three years, parts and labor. Original main power rectifier parts are warrantied for five years. Gun warrantied for 90 days, parts only. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International
Open the catalog to page 1Operation Modes Auto-Set ™ Mode Auto-Set eliminates guesswork and saves you time on setup. Begin by pressing the Auto-Set button. The Auto-Set light indicates the mode is activated. Rotate the left knob to select wire diameter and the right knob to select material thickness. Auto-Set parameters will hold when switching to manual mode. Use Auto-Set when you want the speed, convenience and confidence of preset controls. Auto-Set automatically sets your welder to the proper parameters. Auto-Set predefined weld settings are configured for steel material with C25 gas mixture (75% argon, 25% CO2)...
Open the catalog to page 2Genuine Miller Accessories ® MDX™-100 MIG Gun 1770028 100-amp MIG gun with Miller® AccuLock™ MDX consumables for .030–.035 in. (0.8–0.9 mm) wire. Includes 10 ft. (3 m) cable assembly. • Install AccuLock contact tips with a single turn. • AccuLock liner locks at front and back of gun to align with contact tip and power pin for a flawless wire feed path. • Durable, ergonomic handle with overmolding improves grip and comfort. • Ball-and-socket handle with rear swivel for increased gun maneuverability while reducing welder fatigue. Spoolmate™ 100 Spool Gun 300371 Direct-connect spool gun...
Open the catalog to page 3Ordering Information Power Source and Options Millermatic 142 Millermatic® 142 with Running Gear/Cyl Rack 120 V, 50/60 Hz Power source packaged with 301239 running gear/cylinder rack 12 ft. (3.7 m). Includes custom carrying case Accessories Running Gear/Cylinder Rack Dual Cylinder Rack Conversion Kit and Tool Holder Dual Cylinder Rack Cart Protective Cover Material Thickness Gauge Flow Gauge Regulator for Argon or AR/CO2 Mix Replacement standard regulator Flow Gauge Regulator for CO2 Required if using 100 percent CO2 gas Includes running gear/cylinder rack 301239 and dual cylinder rack...
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