MDX™ Series

MDX™ Series

MDX™ Series

Product catalog summary
Overview
The document provides detailed specifications and features of the MDX Series Air-Cooled MIG (GMAW) Welding Guns, specifically the MDX-100 and MDX-250 models. These welding guns are designed for industrial applications such as auto body work, fabrication, hobby projects, and maintenance and repair.

Specifications
- Processes: MIG (GMAW), Pulsed MIG (GMAW-P), Flux-cored (FCAW)
- Rated Output: MDX-100: 100 A, MDX-250: 250 A
- Duty Cycle: 100% with CO2 gas, 60% with mixed gas
- Net Weight: 2.9 – 7.6 lb. (1.3 – 3.4 kg)

Key Features
- Ergonomic Design: The MDX Series features a durable handle with rubber overmolding for improved grip and reduced welder fatigue.
- AccuLock Consumables: These consumables ensure smooth, consistent wire-feeding and are available in two series: MDX and S Series.
- Compatibility: The guns are compatible with various Miller welding machines.
- Pulse Welding Capability: Available on MDX-250 and MDX-250 EZ-Select models.
- Trigger Program Select: Allows selection of up to four weld programs via the gun trigger, with LED indicators for program selection (MDX-250 EZ-Select only).

Consumables and Replacement Parts
- The document lists various consumables and replacement parts for both MDX-100 and MDX-250 models, including contact tips, nozzles, diffusers, and liners.
- AccuLock MDX Series: Designed for ease of replacement and maximized wire feedability.
- AccuLock S Series: Offers increased durability for industrial applications.

Ordering Information
- The document provides stock numbers and descriptions for ordering different configurations of the MDX-100 and MDX-250 MIG guns, along with their respective consumables.

Conclusion
The MDX Series MIG guns are designed for reliability and ease of use, with features that enhance performance and reduce operator fatigue. The availability of different consumable series allows for customization based on specific industrial needs.
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Catalog excerpts

MDX™ Series-1

MDX Series Quick Specs Air-Cooled MIG (GMAW) Welding Guns Industrial Applications Auto body Fabrication Hobby Maintenance and repair MIG (GMAW) Pulsed MIG (GMAW-P) Flux-cored (FCAW) Duty Cycle 100% with CO2 gas, 60% with mixed gas Net Weight 2.9 –7.6 lb. (1.3 – 3.4 kg) The best welding gun is the one you never have to think about because it’s comfortable, it’s durable and it gets the job done. MDX Series MIG guns have been designed to be exactly that. The new ergonomic handle features overmolding for improved grip and a rear swivel strain relief for reduced welder fatigue. The gun’s AccuLock™ consumables with dual-locked, front-loading liner ensures smooth, consistent wire-feeding for reliable operation. Miller compatibility Superior wire feeding Durable, ergonomic handle Long-life consumables Pulse welding capable Trigger program select (MDX-250 EZ-Select only) AccuLock MDX Series consumables are available on MDX-100 and MDX-250 MIG guns. Trigger program select with LED indicators. See page 2 for details. AccuLock S Series consumables are only available on MDX-250 MIG guns. Warranted for 90 days, parts only. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

 Open the catalog to page 1
MDX™ Series-2

Miller compatibility Superior AccuLock wire-feeding The front-loading liner is centered and locked at both ends of the gun (without the use of set screws) to ensure smooth wire delivery to the contact tip. Plus, error-proof liner trimming ensures accurate replacement every time for reduced burnbacks, bird-nests and erratic arc/wire chatter — no measuring required! Durable, ergonomic handle Long-life consumables Durable handle features rubber overmolding for improved grip and rear swivel to reduce welder fatigue. Tapered mating surfaces between the AccuLock contact tip and gas diffuser lock tips...

 Open the catalog to page 2
MDX™ Series-3

Specifications (Subject to change without notice.) Nozzle, 1/2 in. ID, Flush NS-M1200B (Brass) NS-M1200C (Copper) - Standard AccuLock™ MDX™ Series Consumables MDX™-250/MDX™-250 EZ-Select™ MIG Guns Insulator Diffuser 4623RM D-M250 Insulator Diffuser AccuLock S Nozzle, 5/8 in. ID, Flush Contact Tip N-A5800CM (Copper) - Standard Note: See page 4 for a complete list of AccuLock S nozzles available.

 Open the catalog to page 3
MDX™ Series-4

Note: Miller® FasTip™, M-Series and Bernard Centerfire™ diffusers and consumables are NOT compatible with MDX Series guns. AccuLock™ MDX Consumables Smaller consumables and components to access hard-to-reach weldments. MDX-100 with AccuLock MDX Consumable Kits 1880272 .023 in (0.6 mm) 1880273 .030 in (0.8 mm) 1880274 .035 in (0.9 mm) Kits include ten contact tips, one nozzle, one diffuser and a consumable storage box. Contact Tips (10 per package) T-M023 .023 in. (0.6 mm) T-M030 .030 in. (0.8 mm) T-M035 .035 in. (0.9 mm) T-M045 .045 in. (1.2 mm) T-M047 3/64 in. (1.2 mm) Nozzles NS-M1200B Brass,...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.