Maxstar®161 series
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Catalog excerpts

Maxstar®161 series - 1

Light Industrial Applications Quick Specs Process pipe Dairy industry Food/beverage industry Restaurant/kitchen repair Experimental aircraft Shipboard installation/repair Maintenance repair Stick (SMAW) Lift-Arc™ TIG (GTAW) High-frequency TIG (GTAW)* Pulsed TIG (GTAW-P)* TIG/Stick Welding Power Source Input Power 120–240 V, 1-phase power Amperage Range 120 V: 5–130 A (DC TIG) 20–90 A (DC stick) 240 V: 5–160 A (DC TIG) 20–160 A (DC stick) Max. Open-Circuit Voltage 48 Net Weight 13 lb. (5.9 kg) Additional STH model features Pro-Set™ eliminates the guesswork when setting weld parameters. Use Pro-Set when you want the speed, convenience and confidence of preset controls. Simply select the feature and adjust until Pro-Set appears on the display. Allows for any input voltage hookup (120–240 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Portable in the shop or at the job site — at 13 pounds, the handle/shoulder strap allows the end user to easily move from location to location. High-frequency for non-contact arc initiation that reduces tungsten and material contamination. Pulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. Thermal overload protection helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. Digital meter for more precise control when presetting or monitoring welding amperage. Simple-to-use operator interface providing only the necessary controls in a compact machine. Lift-Arc™ provides TIG arc initiation without the use of high frequency. Built-in gas solenoid eliminates the need for a bulky torch with a gas valve. Maxstar 161 STL Full function remote control for precise amperage control for critical welds on thin materials (6-pin fingertip or foot control available.) Selectable trigger configuration allows the operator to choose standard or 2T trigger method to meet the application. Low OCV stick is a simple design that reduces the open-circuit voltage to 12–16 volts when the welding power source is not in use. This circuit design is now built into the Maxstar 161 eliminating the need for add-on voltage reducers. Hot Start™ adaptive control provides positive arc starts without sticking. Power factor corrected (PFC) for optimum performance especially on 120 volts — reduces nuisance breaker tripping. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safely and easily remove the electrode. Menu selectable. Superior stick arc performance even on the difficult-to-run electrodes like E6010. Power source is warranted for three years, parts and labor. Original main power rectified parts are warranted for five years. Equipment Sales US and Canada MillerWelds.com An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 Int

Open the catalog to page 1
Maxstar®161 series - 2

Specifications (Subject to change without notice.) *Sense voltage for stick and Lift-Arc™ TIG. 61” Certified by Canadian Standards Association to both the Canadian and U.S. Standards. 3. Positive Weld Output Receptacle 6. Amperage Adjustment Control 7. Process Indicator Lights - High-frequency TIG* - Lift-Arc™ TIG - Stick - Stick 6010 8. Negative Weld Output Receptacle *STH model only. Duty Cycle Chart

Open the catalog to page 2
Maxstar®161 series - 3

STL Standard Package 907710 STH Standard Package 907711 Packages include: Maxstar 161 power source 6.5 ft. (2 m) 120-volt and 240-volt power cords Stick electrode holder with 13 ft. (4 m) cable and 25 mm Dinse-style connector Work clamp with 10 ft. (3 m) cable and 25 mm Dinse-style connector One air-cooled TIG torch connector (195234) Handle/shoulder strap Quick-reference guide STL TIG/Stick Package 907710001 STL TIG/Stick Package with Remote Fingertip Control 907710002 STH TIG/Stick Package with Remote Fingertip Control 907711001 Packages include: Maxstar 161 power source 6.5 ft. (2 m)...

Open the catalog to page 3
Maxstar®161 series - 4

X-CASE™ 301429 Sturdy case provides ultimate protection for transport and storage. Also features convenient top carrying handle and side recessed hand grips. Store the Maxstar 161, accessories and gear in this generous case to be ready to go at any time. Dimensions (H x Wx D): 13 x 10.5 x 30.625 in. (330x267x778 mm). Female Receptacle Full KVA Adapter Cord 300517 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Maxstar 240 V plug. RCCS-6M (6-pin plug) 195184 13.25 ft. (4 m) cord 195503 26.5 ft. (8 m) cord North/south rotary-motion fingertip current/ contactor control...

Open the catalog to page 4

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