Dynasty 280 Series
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Catalog excerpts

Dynasty 280 Series - 1

Industrial Applications Quick Specs Precision Fabrication Heavy Fabrication Pipe and Tube Fabrication Aerospace Aluminum Ship Repair Anodized Aluminum Fabrication AC/DC TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Air Carbon Arc (CAC-A) TIG/Stick Welding Power Source Input Power 208 – 575 V, 3- or 1-Phase Power Amperage Range 1 – 280 A (DC) 2 – 280 A (AC) Rated Output 200 A at 28 V, 60% Duty Cycle Weight 52 lb. (23.6 kg) Upgradeable and expandable. Front panel memory card data port provides the ability to easily upgrade software and expand product features. AC TIG Features Extended AC balance (50–99%) controls the amount of oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminum. AC frequency (20–400 Hz) controls the width of the arc cone and the force of the arc. Visit MillerWelds.com/TIGSoftware for the latest software upgrades and expansions. Pro-Set™ feature (professional settings) eliminates the guesswork when setting weld parameters. Use Pro-Set when you want the speed, convenience and confidence of pre-set controls. Simply select the feature and adjust until Pro-Set appears on the display. The Pro-Set feature is available for Balance, Frequency, Pulse, and DIG parameters. Sleep timer conserves electricity. This programmable feature will power down the machine if it sits idle for a specific time. Miller recommends aluminum filler. Meter calibration. Digital meters can be calibrated to a standard device for certification. Allows 208 – 575 V input voltage hookups. Cooler Power Supply (CPS). An integrated 120-volt dedicated-use receptacle to power the Coolmate™ 1.3. The power switch on the Dynasty also activates the receptacle to help prevent torch failure. Available on select models, see page 6. Advance Squarewave, fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine wave for customers that like a traditional arc. Quiet with good wetting. Triangular wave reduces the heat input and is good on thin aluminum. Fast travel speeds. Wind Tunnel Technology™ protects internal electrical components from airborne contaminates, extending the product life. Fan-On-Demand™ power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminates pulled though the machine. Blue Lightning™ high-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Easy to set and increases productivity. Exceptionally smooth and precise arc for welding exotic materials. Stick Features (AC/DC) Tailored arc control (DIG) allows the arc characteristic to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating 6010. Hot Start™ adaptive control provides positive arc starts without sticking. AC frequency control adds stability for smoother welds when AC Stick welding. Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safely and easily remove the electrode. Menu selectable. Power source is warranted for 3 years, parts and labor. Original main power rectifier parts are warranted for 5 years. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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Dynasty 280 Series - 2

Specifications (Subject to change without notice.) Welding Amperage Range Rated Output Welding Mode Input Power Stick (SMAW) Amps Input at Rated Load Output, 50/60 Hz 208 V 230 V 400 V 460 V 575 V KVA KW *Refer to owner’s manual for 208 V output ratings and duty cycle. **Low OCV sense voltage for Stick and Lift-Arc ™ TIG. IP23 rating — This equipment is designed for outdoor use. It may be stored, but is not intended to be used outside during precipitation unless sheltered. Operating temperature range is 14 to 104° F (-10 to 40° C). Storage temperature range is -22 to 149° F (-30 to 65° C)....

Open the catalog to page 2
Dynasty 280 Series - 3

• Two-piece torch head and exclusive Super Cool™ Technology provides additional surface area to increase cooling efficiency and capacity • Torch body includes an anti-rotation feature and multi-position locking to prevent handle movement during welding and improve operator control • Mechanical fittings provide a secure gas and water connection to prevent leakage and allow easy hose replacement Cooling Method Electrode Range TIG Upgrade Chart Why Upgrade? Thickness Capacity Weld longer at higher amperages. At 200 A the Dynasty 280 can weld continuously. HF on Start Only limits HF...

Open the catalog to page 3
Dynasty 280 Series - 4

Dynasty 280 Control Panel ® 7. Memory Card Port 4. Output Contactor “On” Indicator 5. AC TIG Process Menu Parameters Amperage 2 – 280 A** Balance* 60 – 80% Frequency* 70 – 150 Hz Postflow Auto/Off – 50 seconds 11. DC TIG Process Menu Parameters Amperage 1 – 280 A** Pulse* Off – 250 PPS Postflow Auto/Off – 50 seconds 6. AC Stick Process Menu Parameters Amperage 5 – 280 A DIG* Off – 100% 12. DC Stick Process Menu Parameters Amperage 5 – 280 A DIG* Off – 100% 13. Process Selector *Pro-Set parameter selectable. **Amperage range is tungsten size dependent. User Menu (Hold Menu button three...

Open the catalog to page 4
Dynasty 280 Series - 5

Dynasty 280 DX Control Panel ® 3. Ammeter Display 4. Polarity TIG: HF Impulse, Lift-Arc STICK: Adaptive Hot Start Standard Remote, 2T Trigger Hold, Output ON 7. Pulser Control Pulses per Second* DC: 0.1 – 500 PPS AC: 0.1 – 500 PPS Peak Time* 5 – 95% Background Amps* 5 – 95% 8. Memory Card Port 9. Activity Indicator 12. AC Waveshape Balance* Frequency* 13. Gas/DIG Preflow Postflow DIG* 0.0 – 25.0 seconds Auto/Off – 50 seconds Off –100% 14. Sequencer Control Initial Amps AC: 2 – 280 A DC: 1– 280 A Initial Slope 0.0 – 25.0 seconds Weld Time 0.0 – 999 seconds Final Slope 0.0 – 25.0 seconds...

Open the catalog to page 5

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