Catalogs >
Miller Electric Mfg. >
Dynasty 200 Series

Dynasty 200 Series
8Pages

Catalog excerpts

Issued June 2013 • Index No. AD/4.8 Industrial Applications Quick Specs Precision Fabrication Petro/Chemical Aerospace Food/Beverage Industry Dairy Shipboard TIG (GTAW) Pulsed TIG (GTAW-P) Stick (SMAW) Air Carbon Arc (CAC-A) 5/32-inch maximum TIG/Stick Welding Power Source Input Power 115 – 460 V, 3- or 1-Phase Power Amperage Range 1 – 200 A Rated Output 200 A at 28 V, 20% Duty Cycle Weight 45 lb. (20.5 kg) AC TIG Features Extended AC balance (30–99%) controls the amount of oxide cleaning (amperage time in EN) which is essential for high quality welds on aluminum. AC frequency (20–250 Hz) controls the width of the arc cone and the force of the arc. Allows for any input voltage hookup (115–460 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power. Miller recommends ™ Fan-On-Demand power source cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through the machine. aluminum filler. Dynasty 200 DX Complete Package with Wireless Foot Control AC Waveforms Advance Squarewave, fast freezing puddle, deep penetration and fast travel speeds. Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action. Sine wave for customers that like a traditional arc. Quiet with good wetting. Triangular wave reduces the heat input and is good on thin aluminum. Fast travel speeds. DC TIG Features Exceptionally smooth and precise arc for welding exotic materials. Stick Features (AC/DC) Tailored arc control (DIG) allows the arc characteristic to be changed for specific applications and electrodes. Smooth running 7018 or stiffer, more penetrating 6010. Lift-Arc™ starting provides x-ray clean welds in AC or DC arc starting without the use of high frequency. Blue Lightning™ high-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Easy to set and increases productivity. Hot Start™ adaptive control provides positive arc starts without sticking. AC frequency control adds additional stability when Stick welding in AC for smoother welds. Power source is warranted for 3 years, parts and labor. Original main power rectifier parts are warranted for 5 years. Coolant system is warranted for 1 year, parts and labor. Equipment Sales US and Canada An ITW Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

Open the catalog to page 1

Specifications (Subject to change without notice.) Input Power Rated Output Amps Input at Rated Load Output, 50/60 Hz 115 V 230 V 400 V 460 V KVA KW Welding Mode Welding Amperage Range Stick (SMAW) *While idling. **Sense voltage for Stick and Lift-Arc ™ TIG. Note: Duty cycle limitations on units with 115 V input power are due to the input power cord supplied with the unit. Certified by Canadian Standards Association to both the Canadian and U.S. Standards. All CE models conform to the applicable parts of the IEC 60974 series of standards. Performance Data DUTY CYCLE 110–120 V INPUT VOLTAGE...

Open the catalog to page 2

Control Panel Dynasty 200 SD Control Panel Parameter Values 1. Voltmeter Display Advanced Features on the Dynasty DX only: Additional Setup Parameter Values 10. Sequencer Control Initial Amps AC: 5 – 200 A DC: 1– 200 A Initial Slope 0.0 – 25.0 seconds Final Slope 0.0 – 25.0 seconds Final Amps AC: 5 – 200 A DC: 1– 200 A Preprogrammed Starts .020 –1/8 in tungsten TIG: HF Impulse, Lift Arc STICK: Adaptive Hot Start Standard Remote, 2T Trigger Hold, Output ON 6. Encoder Control 7. Amperage Control 8. AC Waveshape Balance AC Frequency 11. Pulser Control Pulses per Second DC: 0.1 – 500 PPS AC:...

Open the catalog to page 3

TIG Upgrade Chart Which Machine is Right for You? Why Upgrade? Maximum Thickness Capacity Same material thickness capacity. High Frequency Arc Starting Start Only Start Only limits HF interference issues. Frequency Control AC Output Control Higher frequencies provide better arc control and faster travel speeds. Soft Squarewave Advanced Squarewave Soft Squarewave Advanced Squarewave = Travel faster Soft Squarewave = Maximum puddle control Sine Wave Triangular Wave Sine Wave = Traditional characteristics Triangular Wave = Reduced heat input Weld Aluminum with Pointed Tungsten Waveshaping...

Open the catalog to page 4

AC Waveshape Controls Feature Controls arc cleaning action. Adjusting the % EN of the AC wave controls the width of the etching zone surrounding the weld. Effect on Appearance Narrow bead, with no visible cleaning Reduces balling action and helps maintain point Note: Set the AC Balance control for adequate arc cleaning action at the sides and in front of the weld puddle. AC Balance should be fine tuned according to how heavy or thick the oxides are. Increases balling action of the electrode Wider bead and cleaning action Controls the width of the arc cone. Increasing the AC Frequency...

Open the catalog to page 5

Packages Dynasty 200 Power Sources ® Dynasty 200 SD #907 099 (CSA) Dynasty 200 DX #907 099-01-1 (CSA) Dynasty 200 DX #907 356 (CE) Includes: Adjustable shoulder strap 8-ft. (2.4 m) primary power cord Two Dinse 50 connectors DVD Setup Video (#251 116) One air-cooled TIG torch adapter (#195 378) Note: See page 7 for recommended Contractor Torch Kit. Dynasty 200 DX Contractor Kit Packages (Air Cooled) ® Dynasty 200 DX with Contractor Kit #951 174 (CSA) w/Foot Control #951 175 (CSA) w/Fingertip Control Fingertip contractor kit shown. Packages include: Dynasty 200 DX (#903 099-01-1) RFCS-14 HD...

Open the catalog to page 6

Genuine Miller Accessories ® 2-Wheel Trolley Cart #300 480 Easy-to-maneuver two-wheel cart features single-cylinder rack, chain for cylinder, straps (quick and easy to detach and carry machine), cable holders, torch holder, storage area, and filler rod storage area. Works with Dynasty® or Maxstar® 200 and Coolmate™ 1. Water-Cooled Dinse #195 377 Used to adapt WP20, WP18, and CS310 to dinse-style connector. Contact your local distributor for filler material holders. Universal Carrying Cart and Cylinder Rack #042 934 Holds power source, and gas cylinder up to 56 inches (142 cm) high and 6 to...

Open the catalog to page 7