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Deltaweld® 350 Systems

Deltaweld® 350 Systems
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Deltaweld® 350 Systems

Product catalog summary
Overview
The Deltaweld® 350 Systems are engineered for heavy industrial applications such as general manufacturing, structural steel fabrication, and transportation. They support various welding processes including MIG (GMAW), Flux-cored (FCAW), Accu-Pulse® MIG (GMAW-P), High-deposition MIG (GMAW), and RMD®. The system provides auxiliary power of 115 V and offers input power options of 208/230/460 V, 3-phase, 60 Hz, and 230 V, 1-phase, 60 Hz. It has a rated output of 350 A at a 60% duty cycle with an output range of 20–400 A, 10–38 V.
Key Features
The system is user-friendly with dedicated wire feeder options like Intellx Basic, Pro, and Elite feeders. These feeders include functionalities such as EZ-Set for parameter setup and Accu-Pulse for a forgiving arc. The system is designed for superior arc performance and includes features like Wind Tunnel Technology™ and Fan-On-Demand™ to protect components and reduce noise.
Intellx™ Feeder Features
Intellx feeders are equipped with digital meters, remote voltage control, wire feed speed feedback, and memory buttons for quick program recall. The Elite model offers additional programs for materials like aluminum, nickel, and titanium. The feeders support single and dual-wire models, enhancing flexibility and reducing downtime.
Performance and Specifications
The Deltaweld 350 provides lower spatter and improved arc performance with silicon bronze and coated materials. It supports various welding modes with different duty cycles and input types. The system is certified by the Canadian Standards Association to both Canadian and U.S. standards.
Insight Welding Intelligence™
The optional Insight Welding Intelligence™ system offers visibility into welding operations to enhance productivity and control costs. It includes features like measuring welding productivity, viewing reports, identifying costs, and configuring weld processes remotely.
Packages and Accessories
The Deltaweld 350 MIGRunner™ packages come with different Intellx™ feeders and include components like the Deltaweld power source, Bernard® BTB Gun, and cart accessory kits. Genuine Miller® accessories such as running gear and stationary handle kits are available to enhance portability and functionality.
Feeder Accessories
Accessories include a Feeder Swivel Kit, Hanging Bail, Spool Covers, Spool Adapter, and Wire Reel Assembly, each designed to enhance the functionality and flexibility of the feeders.
Control and Motor Cables
ArcConnect Control/Motor Cables and Work Sense Leads are available in various lengths, providing accurate voltage feedback and direct connection between the power source and feeder.
Coolant Systems
Coolmate™ 3 and Coolmate™ 3.5 are industrial coolers designed for water-cooled torches rated up to 600 amps, featuring unique indicators and easy-fill spouts.
Drive Roll Kits and Guides
Drive roll kits are available for various wire sizes and types, including V-groove for hard wire and U-groove for soft wire, with anti-wear sleeves for the inlet guide.
XR™ Plus Push-Pull Guns
Available in air-cooled and water-cooled versions, these guns are designed for use with Intellx™ Elite feeder systems, featuring replaceable feed cable liners and isolated knurled drive rolls.
Typical Deltaweld® 350 System Installations
Configurations include single-wire and dual-wire feeders with Bernard® BTB MIG guns and options for remote wire drive installations.
Ordering Information
Details on configuring a custom Deltaweld system, including power sources, cables, feeders, and accessories, are provided.
Product Overview
The document details the Deltaweld 350 MIGRunner packages, designed for various welding applications, with configurations of the Deltaweld 350 power source, Intellx feeders, and Bernard BTB Gun 400 A, available in single or dual-wire setups.
Key Specifications
  • Single/Dual Spool Carrier: Optional for 6 ft. pipe post.
  • Coolant Systems: Refer to page 8 for details.
  • Insight Core™ and Insight Centerpoint™ Basic Mode: Included in some packages, requiring Centerpoint licenses. Optional Insight Centerpoint Premium can be added for Intellx Elite feeder/ROI.
Ordering Information
  • Deltaweld 350 MIGRunner with Single-Wire Intellx Basic: Stock No. 951792001
  • Deltaweld 350 MIGRunner with Dual-Wire Intellx Basic: Stock No. 951817001
  • Deltaweld 350 MIGRunner with Single-Wire Intellx Pro: Stock No. 951777001
  • Deltaweld 350 MIGRunner with Insight and Single-Wire Intellx Pro: Stock No. 951825001*
  • Deltaweld 350 MIGRunner with Dual-Wire Intellx Pro: Stock No. 951818001
  • Deltaweld 350 MIGRunner with Single-Wire Intellx Elite: Stock No. 951946001
  • Deltaweld 350 MIGRunner with Insight and Single-Wire Intellx Elite: Stock No. 951947001**
  • Deltaweld 350 MIGRunner with Dual-Wire Intellx Elite: Stock No. 951948001
  • Deltaweld 350 with Insight, Running Gear, and Cart Accessory Kit: Stock No. 907802**
  • Deltaweld 350 MIGRunner with Single-Wire Intellx Elite and Push-Pull Gun: Stock No. 951952001
  • Deltaweld 350 MIGRunner with Dual-Wire Intellx Elite and Push-Pull Gun: Stock No. 951953001
Package Inclusions
  • Each package includes the Deltaweld 350 power source (907747), with options for single or dual-wire Intellx feeders and Bernard BTB Gun 400 A.
  • AccuLock™ consumables are included in all packages.
  • For dual-wire feeders, an accessory kit (301579) is required.
Additional Notes
  • Refer to page 7 for complete package descriptions.
  • Some packages do not include the wire feeder and MIG gun, with options available on page 11.
See more

Catalog excerpts

Deltaweld® 350 Systems-1

Issued June 2024 • Index No. DC/16.5 Deltaweld 350 Systems Heavy Industrial Manufacturing Quick Specs General manufacturing General fabrication Structural steel fabrication Transportation Sheet metal fabrication Light-gauge tube and sheet MIG (GMAW) Flux-cored (FCAW) Accu-Pulse® MIG (GMAW-P)* High-deposition MIG (GMAW)** RMD®** *With Intellx ™ Pro and Intellx ™ Elite feeders. **With Intellx ™ Elite feeders. Auxiliary Power 115 V standard Input Power 208/230/460 V, 3-phase, 60 Hz 230 V, 1-phase, 60 Hz Rated Output 350 A at 60% duty cycle The standard in manufacturing for welders of all skill levels, with Intellx™ wire feeder options that deliver application specific benefits. Dedicated wire feeder options • Intellx Basic feeder with arc control means welders can produce better welds with minimal parameter adjustments. • Intellx Pro feeder adds EZ-Set, Accu-Pulse®, memory buttons and steel and stainless weld programs. • Intellx Elite feeder adds additional weld programs, intuitive display with on-demand graphics and more control. Easy to use EZ-Set simplifies parameter setup based on material thickness, removing complexity. Pulse capable Accu-Pulse offers a more forgiving arc and compensates for variations in operator technique, providing a wider operating window. Ready to weld Reduce the time and hassle of setting up welding systems. Make your move to a weld-ready Deltaweld MIGRunner™. Deltaweld 350 MIGRunner ™ with Intellx™ Elite feeder shown. Optional Welding Intelligence™ weld monitoring system. Get more done, produce higher-quality welds and control costs. See page 6 for more information. Power source is warrantied for three years, parts and labor. Original main power rectifier parts are warrantied for five years. Gun warrantied for 90 days, parts and labor. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX:

 Open the catalog to page 1
Deltaweld® 350 Systems-2

Wind Tunnel Technology™. Internal air flow that protects electrical components and PC boards from dirt, dust, debris — greatly improving reliability. Fan-On-Demand™ operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine. Quality-engineered cable management protects your connections to keep you productive. Deltaweld 350 with Insight ArcConnect™ is a next generation communication that utilizes high speed signals to improve weld performance and allow point-of-use controls to be located at the feeder. Standard 115-volt auxiliary...

 Open the catalog to page 2
Deltaweld® 350 Systems-3

Intellx Feeder Features ™ Memory buttons for quick program recall Display and controls for volts/arc length, wire feed speed, and EZ-Set (if selected) Arc control to fine tune the welding arc LCD setup screen for easy selection of welding processes Balanced-pressure drive-roll design and tensioners feed wire in its truest and straightest form for consistent feedability, resulting in better welding performance. Accu-Mate™ connection aligns the gun perfectly in the drive-roll carrier — preventing the gun from being pulled loose and providing consistent wire feeding. Jog and purge button Trigger...

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Deltaweld® 350 Systems-4

Intellx Feeders Comparison ™ Processes include: • MIG • EZ-Set MIG (Intellx Pro and Intellx Elite) • EZ-Set Accu-Pulse (Intellx Pro and Intellx Elite) • EZ-Set High-deposition MIG (Intellx Elite) • EZ-Set RMD® (Intellx Elite) Intellx™ Basic Feeder Digital meters Intellx™ Elite Feeder Full color LCD Remote voltage Intellx Pro and Intellx Elite feeder programs include: • Different wire sizes • Different gas types • Flux-cored • Metal-cored • Steel • Stainless steel Wire feed speed Arc control Trigger hold Wire jog and purge Wire feed speed feedback Four drive rolls Rotatable drive Up to 60 lb....

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Deltaweld® 350 Systems-5

Deltaweld 350 System Processes MIG • Lower spatter than traditional MIG welders • Better arc performance with silicon bronze and coated materials Standard Spray Short Circuit Out-of-position welds • The most popular process for majority of industrial welding applications • Most adaptive arc on 16 gauge (1.6 mm) and thicker • Designed for all weld positions Thick metals Thin metals Increased travel speed High-deposition MIG (HD MIG)** • Higher deposition rates than standard spray transfer on thicker materials • Designed for welding applications in which spray transfer is preferred Ratings A, B,...

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Deltaweld® 350 Systems-6

Insight Welding Intelligence With an Insight weld monitoring system you can get more done, produce higher-quality welds and control costs. Insight Core is an easy-to-use welding information solution that gives visibility into your operation so you can improve productivity. • Measure welding productivity. See each welder’s arc-on time to set baselines, plan improvements and measure goals. • View easy-to-understand reports. Dashboards show trends and develop reports. Compare welders, cells and plants. • Identify welding costs. Make improvements to reduce expenses. • Easily install and use. Just...

 Open the catalog to page 6
Deltaweld® 350 Systems-7

Deltaweld 350 MIGRunner Packages ™ Deltaweld 350 MIGRunner Packages with Intellx Basic Feeder ™ MIGRunner with single-wire Intellx Basic MIGRunner with dual-wire Intellx Basic Packages include: Deltaweld power source (907747) with factory-installed running gear with cable holder, gun holders and chains for gas cylinders Intellx Basic single- OR dual-wire feeder 15 ft. (4.6 m) Bernard® BTB Gun 400 A (two with dual-wire feeder) with AccuLock™ consumables Cart accessory kit for single- or dual-wire feeders consisting of flowmeter regulator with 5 ft. (1.5 m) gas hose (two with dual-wire feeder),...

 Open the catalog to page 7
Deltaweld® 350 Systems-8

Genuine Miller Accessories ® Deltaweld 350/500 Running Gear 301523 Features small footprint, dualcylinder rack, chains for gas cylinders, ergonomic handle design and lockable front casters with two torch holders, and storage area below. Spool Covers 295231 For single-wire feeders and left side of dual-wire feeders 090389 For right side of dual-wire feeders For 12-inch (305 mm) spool. Work Sense Leads (volt sense) 300461 25 ft. (7.6 m) 300462 50 ft. (15.2 m) When connected from the back of the wire feeder to the workpiece, the work sense lead provides accurate voltage feedback on the wire feeder...

 Open the catalog to page 8

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