Catalog excerpts
Issued July 2023 • Index No. DC/36.0 Heavy Industrial Manufacturing Quick Specs Construction equipment Automotive components Recreational vehicles Farm machinery Office furniture Mining machinery Industrial fabrication Advanced MIG Welding Systems Input Power Advanced MIG processes: Accu-Pulse® pulsed MIG (GMAW-P) Versa-Pulse™ RMD® MIG (GMAW) High-deposition MIG (GMAW) Flux-cored (FCAW) Air carbon arc (CAC-A) 350: Rated for 1/4-inch carbons 500: Rated for 3/8-inch carbons Rated Output 350: 350 A at 100% duty cycle 500: 500 A at 100% duty cycle Take your welding to the next level Advanced industrial welding solution improves productivity through weld quality, ease of use and system flexibility. The Continuum system delivers exceptional arc performance with less spatter and higher-quality welds on both thin and thick metals. With user-friendly controls and system modularity, Continuum will make challenging jobs easier, and improve productivity — giving you a competitive advantage. New standard for productivity and weld quality Reduce set-up time Integrated Welding Intelligence™ solutions deliver information to measure and improve your welding operation. See page 6 for more information. Continuum 500 MIGRunner™ package shown (cable hanger, MIG 4/0 kit and motor cable not pictured). Filler metal sold separately. Power source is warrantied for three years, parts and labor. Original main power rectifier parts are warrantied for five years. Gun warrantied for 90 days, parts and labor. Equipment Sales US and Canada An ITW Welding Company 1635 West Spencer Street P.O. Box 1079 Appleton, WI 54912-1079 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-73
Open the catalog to page 1Continuum System Features ™ Display and controls for program select, volts/arc length and wire feed speed Memory buttons for quick program recall Tru-Feed™ technology provides precise feeding operation for stable arc performance. • Low-inertia motor provides faster response for the best arc starts with the least amount of spatter. • Balanced-pressure drive-roll design and tensioners feed wire in its truest and straightest form for consistent feedability, resulting in better welding performance. Spring-loaded Accu-Mate™ connection aligns gun perfectly in the drive-roll carrier — preventing...
Open the catalog to page 2Continuum System Advantages ™ Intuitive user interface makes Continuum easier to use Simple to set up and adjust with minimal training. LCD display shows complete words, graphics and numeric values. Memory buttons allow weld operators to quickly and easily change programs. Reduce set-up time Remote connection to easily view and adjust machine parameters from virtually anywhere in the world using any Web-enabled device. The Continuum user interface makes machine operation easier than ever. Easily update firmware, configure machine settings, view diagnostics and more. USB functionality allows...
Open the catalog to page 3Continuum System Processes ™ Take the performance of each process to the highest level Accu-Pulse® • The most popular process for majority of industrial welding applications • Most adaptive arc on 16 gauge (1.6 mm) and thicker • Designed for all weld positions Versa-Pulse™ • Fast, low-heat, low-spatter process — for materials 1/4 inch (6.35 mm) and thinner • Great for gap filling • Shortest arc length/lowest pulse voltage for lower heat and lower spatter at higher speeds RMD® • Lowest heat process, best for gap handling • Limited travel speed MIG • Lower spatter than traditional MIG welders...
Open the catalog to page 4Continuum Power Source Specifications (Subject to change without notice.) ™ Amp/Volt Ranges Rated Output Amps Input at Rated Output, 50/60 Hz, 3-Phase 230 V 380 V 400 V 460 V 575 V KVA KW Dimensions H: 27.19 in. (691 mm) (including lift eye) W: 17.5 in. (444 mm) D: 28.13 in. (714 mm) *While idling. Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Continuum Feeder Specifications (Subject to change without notice.) ™ Input Power Welding Power Source Input Welding Circuit Rating Wire Feed Speed Standard 50 –1,000 ipm (1.27– 25.4 m/min.) Wire Diameter...
Open the catalog to page 5Insight Welding Intelligence Insight Welding Intelligence is a portfolio of solutions that manage weld data to help our customers get more done, produce higher-quality welds and control costs. Learn more at MillerWelds.com/insight (Standard) Insight Core reports welding productivity from a web-based application to measure and improve your operation. • Measure welding productivity. See each welder’s arc-on time to set baselines, plan improvements and measure goals. • View easy-to-understand reports. Dashboards show trends and develop reports. Compare welders, cells and plants. • Identify...
Open the catalog to page 6Continuum Swingarc™ Boom-Mounted Wire Feeders 951635001 12 ft. (3.7 m) single-wire 951636001 16 ft. (4.9 m) single-wire 951725001 12 ft. (3.7 m) dual-wire Requires pipe post OR pipe post and Swingpak for mounting. See below. Pipe Post 149838 4 ft. (1.2 m) pipe post 149839 6 ft. (1.8 m) pipe post Required for mounting 12- or 16-foot Swingarc booms. Pipe posts have 18-inch base plates which allow the post to be bolted to floor or optional Swingpak base. Required pipe post (must be ordered separately, see at left) Swingpak™ Base 183997 Optional base for Swingarc booms. Pipe post easily bolts...
Open the catalog to page 7Steel (push-only) MIGRunner Packages ™ 951852001 Continuum 350 MIGRunner, air cooled 951853001 Continuum 500 MIGRunner, air cooled 951853001 package shown Packages include: Continuum welding power source with running gear/cylinder rack and cable hanger Continuum single-wire feeder 15 ft. (4.6 m) Bernard® BTB Gun 400 A with AccuLock™ consumables 3 ft. (0.9 m) control/motor cable Industrial MIG 4/0 kit for single-wire feeders consisting of flowmeter regulator with 10 ft. (3 m) gas hose, 10 ft. (3 m) 4/0 feeder weld cable with lugs, and 15 ft. (4.6 m) work cable with 600-amp C-clamp .035/.045...
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