Aluminum Systems Guide The structural and aesthetic benefits of aluminum continue to make it one of the most specified materials in the industry today. The challenges — whether in transportation, shipbuilding, fabrication, manufacturing or home/hobby — are similar: distortion, cleanliness, quality and speed. Arming yourself with the right equipment and consumables will make the job easier. Contact your local Miller distributor for more information or visit MillerWelds.com/aluminum. Aluminum Systems Guide MillerWelds.com/aluminum 16 # 252711 © 2011 Miller Electric Mfg. Co. The Power of Blue® 1

The Miller difference Aluminum isn’t easy to weld: it has a lower relative melting point Aluminum Filler Metal Having high-quality aluminum filler wire matched with than other metals yet requires heat to ensure proper puddle equipment designed specifically for welding aluminum formation. Cleanliness is critical. It is more sensitive to heat input is extremely important. The quality of aluminum filler metal is a major factor in the and distortion. Aluminum wire is also softer and more difficult to development of a successful aluminum welding system. Poor quality aluminum filler feed through a...

Aluminum MIG Systems Millermatic® 252 Spoolmatic® 30A package Millermatic® 350P XR-Aluma-ProTM package Your total welding solutions provider AlumaFeed® Synergic System welding solution for your business. You can count the weight of steel, features a high strengthto-weight ratio, is corrosion-resistant and has peace of mind. Industrial Aluminum is specified for many reasons: it’s 1/3 and increase your productivity, profitability, and Light Industrial/MRO Introduction to aluminum welding on our easy-to-use equipment to improve quality Personal User Miller is committed to providing a total aluminum...

Shipbuilding Militar y, pleasure and commercial ships Aluminum is increasingly specified on ships of all sizes because it makes them lighter without sacrificing strength and functionality. This makes them faster, saves on fuel and provides ships with the corrosion resistance benefits of aluminum — but it also presents numerous welding challenges. Whether your operation requires fast production speeds (hull construction) or intricate detail work (aluminum pipe and fittings), Miller has the right solution. AlumaFeed® Synergic MIG System • AlumaPower™ 350 MPa power source • XR-AlumaFeed® wire feeder...

Personal User Hobbies, metal object fabrication and home repairs It is now easier than ever for welders of all skill levels to weld aluminum. Whether you use your welding equipment to repair things, create art, or support your motorsports habit, Miller offers easy-to-use MIG and TIG machines that deliver the flexibility, portability and professional results you want at an affordable price — all while simplifying controls and operation. Millermatic® 211 Auto-Set with MVP MIG System TM TM • Millermatic 211 power source • SpoolmateTM 100 spool gun System features and benefits: • Great welding versatility...

Transportation Semi-truck trailers, carriers and emergency vehicles Welding for the transportation industry requires strength and quality as these components take a heavy beating on the road. There’s also a wide variety of assemblies and production methods that require operational flexibility, including switching from aluminum to other metals. That’s why Miller offers MIG and TIG systems that ensure the functionality and appearance of the vehicles on our highways. Invision MPa Plus MIG System TM • Invision 352 MPa Plus power source • D-74 MPa Plus dual wire feeder • XR-Aluma-Pro™ Plus gun System...

Automotive Suspension, frames, body, radiators, drive shafts and wheels Fabrication for the automotive market requires repeatable, high-quality welds for all subassemblies and assemblies. Available for MIG and TIG, Miller Automation features an integrated welding power supply inside the robot controller that delivers precise arc starts and stops, reduces the amount of rework and secondary operations and ultimately increases productivity. TAW TAWERS MIG Automation System TM System features and benefits: • Lift start results in precise arc ignition, eliminating costly wire burn-back that destroys...

Leisure/Recreation/ General Fabrication Boats, RVs, utility trailers, truck accessories, signs and lawn furniture Projects in this market vary considerably, which results in the critical need for versatility in welding equipment. Superior strength-to-weight ratios, corrosion resistance, sturdy wall joints and aesthetic welds are essential in these applications. Miller aluminum systems offer the flexibility and mobility you need for everything from subassembly to the final weld. Millermatic® 350P MIG System • Millermatic 350P power source • XR-Aluma-ProTM gun System features and benefits: • Compatible...

Leisure/Recreation/ General Fabrication Boats, RVs, utility trailers, truck accessories, signs and lawn furniture Projects in this market vary considerably, which results in the critical need for versatility in welding equipment. Superior strength-to-weight ratios, corrosion resistance, sturdy wall joints and aesthetic welds are essential in these applications. Miller aluminum systems offer the flexibility and mobility you need for everything from subassembly to the final weld. Millermatic® 350P MIG System • Millermatic 350P power source • XR-Aluma-ProTM gun System features and benefits: • Compatible...

Automotive Suspension, frames, body, radiators, drive shafts and wheels Fabrication for the automotive market requires repeatable, high-quality welds for all subassemblies and assemblies. Available for MIG and TIG, Miller Automation features an integrated welding power supply inside the robot controller that delivers precise arc starts and stops, reduces the amount of rework and secondary operations and ultimately increases productivity. TAW TAWERS MIG Automation System TM System features and benefits: • Lift start results in precise arc ignition, eliminating costly wire burn-back that destroys...