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AlumaFeed Synergic Aluminum Welding System

AlumaFeed Synergic Aluminum Welding System
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AlumaFeed Synergic Aluminum Welding System - 1

AlumaFeed Synergic Aluminum Welding System Industrial Applications Quick Specs XR-AlumaFeed Input Power 24 VAC, 50/60 Hz Wire Feed Speed Boat, Ship and Yacht Building Recreational Vehicles Trucks and Trailer Sign Manufacturers Emergency Vehicles Rated Output Processes Aluminum MIG (GMAW) Aluminum Pulsed MIG (GMAW-P) Aluminum Synergic Pulsed MIG MIG Arc Welding Power Source AlumaPower 350 MPa and 450 MPa Input Power 350: Requires 3- or 1-Phase Power, The XR-AlumaFeed™ and AlumaPower™ 350 MPa or new 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG welding applications for aluminum welding. Ultra portable and versatile. The slim ergonomic design of the XR-Aluma-Pro torch allows access into the tightest of quarters. Coupled with the XR-AlumaFeed feeder and the AlumaPower 350 MPa or 450 MPa synergic power supply, it has the features for all of your aluminum fabrication needs. Note: All AlumaFeed systems come setup out of the box to run 3/64-in. (1.2 mm) 5356 wire. Order weld cables and other accessories separately. Synergic pulsed welding mode offers the simplicity of single-knob control. The machine will select the correct pulse power based on the wire feed speed (WFS) set by the operator. True push-pull wire feed system. Slave/torque motor ensures smooth, consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminum. ™ Profile Pulse. Achieve “stacked dime” weld bead appearance without back-stepping. See page 2 for more information. Parameter and system lock provides three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items. Comes Complete With: XR-AlumaFeed™ push-pull wire feeder AlumaPower™ 350 MPa OR 450 MPa power source XR-Aluma-Pro™ OR XR™-Pistol Grip push-pull welding gun .035- and 3/64-in. (0.9 and 1.2 mm) contact tips, drive roll and liners for guns .035- and 3/64-in. (0.9 and 1.2 mm) drive rolls for wire feeder, 3/64-in. installed AlumaFeed Synergic Aluminum Welding System also available with XR-Pistol Grip gun. AlumaFeed Synergic Aluminum Welding System with AlumaPower 450 MPa and XR-Aluma-Pro gun shown. Welder/generator is warranted for 3 years, parts and labor. Original main power rectified parts are warranted for 5 years. Gun warranted for 1 year, parts and labor. Equipment Sales US and Canada An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA Phone: 866-931-9730 FAX: 800-637-2315 International Phone: 920-735-4554 International FAX: 920-735-4125

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AlumaFeed Synergic Aluminum Welding System - 2

AlumaFeed Synergic Aluminum Welding System Features ™ Profile Pulse. Achieve “stacked dime” weld bead appearance without back-stepping. Profile Pulse frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance. Flowmeter Drive Assembly Weld Cross Section Synergic “One-Knob” Control Begin and end welds with ease and confidence. Hot Start ™ eliminates incomplete fusion at the beginning of a weld, a common issue with aluminum welding. Crater gradually decreases weld current at the end of a weld to eliminate crater defects....

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AlumaFeed Synergic Aluminum Welding System - 3

XR-AlumaFeed Wire Feeder Gun calibration allows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing flawless synergic operation. Trigger schedule select (SCHD) allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed. Advanced trigger provides “trigger interlock” capability and the ability to control the amount of time spent in the arc start and arc crater steps. Setup guide on inner panel of feeder has...

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AlumaFeed Synergic Aluminum Welding System - 4

(Subject to change without notice.) Welding Output Range with 100% Argon and Peak Amperages Electrode Wire Diameter Capacity Wire Speed 300 A at 100% Duty Cycle with 15-, 25-, or 35-ft. (4.6, 7.6, or 10.6 m) gun .030 –1/16 in. (0.8–1.6 mm) Aluminum Wire kit #230 708 required to run 1/16-in. (1.6 mm) wire 70–900 IPM (1.8–23 m/min.) dependent on feeder used. 400 A at 100% Duty Cycle with 15-, 25-, or 35-ft. (4.6, 7.6, or 10.6 m) gun .030 –1/16 in. (0.8–1.6 mm) Aluminum Wire kit #230 708 required to run 1/16-in. (1.6 mm) wire Certified by Canadian Standards Association to both the Canadian and...

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AlumaFeed Synergic Aluminum Welding System - 5

XR -Pistol Grip Specifications (Subject to change without notice.) Net Weight with Cable Assembly Welding Output Rating Electrode Wire Diameter Capacity Wire Speed 200 A at 100% Duty Cycle 250 A at 60% Duty Cycle Certified by Canadian Standards Association to both the Canadian and U.S. Standards. XR-Pistol Grip Parts Breakdown Conforms to European standards. Air-Cooled Assembly Kit #231 523 Water-Cooled Assembly* Kit #231 524 Head Tube Liner #212 156 O-Ring .614 ID #134 800 Head Tube (Air-cooled) #221 087 Head Tube (Water-cooled)* #221 519 Barrel Pistol Insulator #219 795 Outer Insulating...

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AlumaFeed Synergic Aluminum Welding System - 6

AlumaPower 350/450 MPa Power Source ™ Auto-Line™ Power Management Technology allows for any input voltage hook-up (208– 575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power. (450 model is manual link.) Easy setup for MIG and Pulsed MIG applications. Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine. SharpArc™ controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fluidity, and bead profile. If a...

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AlumaFeed Synergic Aluminum Welding System - 7

AlumaPower Genuine Miller Accessories ™ Remote Control Extension Kits #242 205 025 25 ft. (7.6 m) #242 205 050 50 ft. (15 m) #242 205 080 80 ft. (24.3 m) Fully loaded 14-pin extension cords for remote controls or 24 V and 115 V feeders. Industrial MIG 4/0 Kit with Dinse Connectors #300 405 For AlumaPower 350 MPa power source. Includes Smith® flowmeter/regulator with 10-foot (3 m) gas hose, 10-foot (3 m) 4/0 feeder weld cable with Dinse connector on one end and a lug on the other, 15-foot (4.6 m) work cable with Dinse connector on one end and 600 A C-clamp on the other. Cable Connectors and...

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