1. Catalogs
  2. Miller Electric Mfg.
  3. 2018 Full-Line Catalog

2018 Full-Line Catalog

2018 Full-Line Catalog
1 / 128 PagesView full catalog

2018 Full-Line Catalog

Product catalog summary
Introduction
This document provides a comprehensive overview of MillerWelds' welding products and technologies, emphasizing community and shared experiences among welders.
New Products
Introduces new products like the Dynasty®280 DX, Thunderbolt®160, and ArcReach®-equipped Trailblazer®325, featuring advanced technologies for improved welding efficiency and quality.
Technological Features
Highlights features such as Auto-Set™ for preset controls, ClearLight™ Lens Technology for enhanced helmet clarity, MVP™ Plugs for easy power connection, Pro-Set™ for TIG welding, and X-Mode™ for reducing sunlight interference.
Advanced Welding Processes
Details processes like Versa-Pulse™ for low-heat applications, Accu-Pulse® for out-of-position welds, and RMD® for thin materials.
Welding Intelligence™
Discusses Insight Core™ and Insight Centerpoint™ for real-time feedback and productivity tracking.
Optimization and Performance
Features like ArcReach technology for parameter adjustments at the weld joint, Auto-Speed™, and Excel™ power for reduced fuel consumption and emissions.
Welding Processes
Covers MIG, TIG, Stick, and Submerged Arc welding processes, detailing applications and benefits.
Product Selection Guide
Guidance on selecting equipment based on power needs, portability, duty cycles, and generator power for field operations.
Conclusion
MillerWelds emphasizes innovation and user-friendly solutions to enhance productivity and quality in welding operations.
Specifications
Outlines specifications for various welding systems, focusing on aluminum MIG welding capabilities, voltage control, and cooling systems.
Procedures
Designed for ease of use with features like Auto-Set™ and Gun-On-Demand™ for seamless switching between guns.
Norms and Standards
Compliance with industry standards, including certifications for aluminum body vehicles.
Recommendations
Suggests specific accessories and configurations for optimal performance, such as Spoolmatic® spool guns and Hobart® aluminum filler metals.
Welding Capability
Supports a wide range of welding capabilities with specified maximum thicknesses for aluminum and mild steel.
Key Features
Highlights advanced features like pulsed MIG programs, synergic MIG modes, and electronic wire spool brakes.
Overview of Bernard BTB MIG Guns
Combines features from previous models into a versatile series with customization options and improved conductivity and durability.
Consumable Options
Offers different consumable lines for various welding needs, designed for easy installation and improved performance.
Dura-Flux Self-Shielded Flux-Cored Guns
Designed for heavy-duty applications with enhanced heat transfer and conductivity.
Fume Extraction MIG Guns
Designed to maintain a clean working environment by extracting fumes directly at the weld bead.
Spoolmate and Spoolmatic Spool Guns
Portable and designed for light industrial use with aluminum and other soft alloy wires.
XR Push-Pull Guns
Designed for heavy industrial use, supporting MIG and Pulsed MIG processes with aluminum wire.
Compatible Robots for Water-Cooled Guns
Lists compatible robots for water-cooled guns from various brands.
Packages and Accessories
Highlights accessories like TOUGH GUN I.C.E.™ Technology and TOUGH GUN TT3E Ethernet Reamer Robotic Nozzle Cleaning Station.
Consumables
Mentions popular consumables like TOUGH LOCK™ Consumables and QUICK LOAD™ Liners.
Air-Cooled and Water-Cooled MIG Guns
Designed for high-volume production environments with features for accuracy and durability.
Automation and Industrial Applications
Emphasizes flexible, repeatable solutions for maximizing production uptime and throughput in automated welding applications.
TOUGH GUN TT3 Reamers
Provide automated spatter removal, extending the life of robotic MIG guns and consumables.
Multiprocess Welding Systems
Details capabilities of Multimatic™ systems, supporting various welding processes with features for easy setup and operation.
Welding Capability and Accessories
Information on welding capabilities for different materials and thicknesses, along with popular accessories.
Overview of FILTAIR® Fume Extractors
Provides information on fume extractors designed for welding applications, ensuring a cleaner and safer working environment.
Types of Fume Extractors
Includes mobile, stationary, centralized, and portable systems with various features for different environments.
Key Features
FilTek XL Filters, Accu-Rated™ Airflow, self-cleaning models, and ZoneFlow™ Technology for extended capture area.
Specifications
Details on filter media, airflow, sound level, and input power for different models.
Accessories and Options
Extraction arms, hood light with arc sensor, and Spark Cooler® for enhanced efficiency.
Applications
Suitable for various welding processes, designed to improve efficiency and ensure compliance with standards.
Conclusion
FILTAIR® systems offer comprehensive solutions for welding fume management with advanced filtering technology.
Overview of AugmentedArc™ and LiveArc™ Systems
Enhance welding training through augmented reality and live arc experiences, optimizing instructor efficiency and reducing training time.
AugmentedArc™ System
Offers realistic multi-process welding simulation with real-time feedback for classroom training.
Key Features
Helmet with optical sensor, simulator for 3D images, real-time feedback, and performance scoring.
LiveArc™ System
Provides objective feedback on key performance parameters for recruiting, screening, training, and performance management.
Key Features
User interface with assignment selection, performance feedback, and guides for material selection and preparation.
Technical Specifications
Details on welding positions, processes, polarity selection, and more.
Accessories and Additional Components
Lists accessories like cable connectors, carts, and coolant systems for enhanced functionality.
Conclusion
AugmentedArc™ and LiveArc™ systems provide comprehensive solutions for welding training, combining augmented reality with live arc experiences.
See more

Catalog excerpts

2018 Full-Line Catalog-1

Full-line Catalog MillerWelds.com

 Open the catalog to page 1
2018 Full-Line Catalog-2

#whyiweld Every answer is different. And the same. We asked why you weld. Thousands answered, telling unforgettable stories, sharing amazing images — and reminding us that although every welding project is different, we share the same bond. We hope you’ll visit MillerWelds.com/webuild and explore the many projects created by people like you. Together, we share knowledge. Together, we celebrate achievements. Together, we build. For pricing or to find your local distributor, visit us on the Web or give us a call. See page 95 for the winner of the #whyiweldcontes

 Open the catalog to page 2
2018 Full-Line Catalog-3

ArcReach® -equipped Trailblazer®325 and Big Blue®engine drives PAPR with T94-R™ Series Shop with expert advice and attention Shop with speed and convenience Visit your local Miller distributor for in-depth knowledge and one-on-one assistance in product selection. MillerWelds.com/wheretobuy Visit MillerWelds.com for a fast and easy way to buy welding products for your

 Open the catalog to page 3
2018 Full-Line Catalog-4

Miller is committed to bringing forward-thinking technologies and solutions to the welding industry. We listen to your challenges and constantly seek to improve our products and services to better address them. Ease of use Feature on inverter-based machines that allows for any input voltage hook-up with no manual linking. Provides convenience in any job setting and is ideal for dirty or unreliable power. Found on the following products: MIG AlumaPower 350 (pg 14) Invision 352 (pg 17) Continuum (pg 18) Auto-Continuum (pg 19) Multiprocess XMT 350 (pg 44 – 47) PipeWorx 350 FieldPro (pg 48) Stick...

 Open the catalog to page 4
2018 Full-Line Catalog-5

Multiprocess Dimension 650 ArcReach (pg 43) XMT 350 FieldPro (pg 46) PipeWorx 350 FieldPro (pg 48) MORE FUEL EFFICIENT Every year, outdated welding equipment wastes hundreds of productive work hours — and thousands of dollars in profit — by forcing operators to make numerous walks from the weld joint to the welder. Welding systems with ArcReach technology let operators adjust welding parameters right at the weld joint without a control cord using the wire feeder or remote — maximizing arc-on time, improving safety and impacting the bottom line. Found on the following products: Engine drives Trailblazer...

 Open the catalog to page 5
2018 Full-Line Catalog-6

Finding the welding or cutting equipment that’s right for you doesn’t have to be complicated. Follow: the steps below. Process skill level ★ Low ★★ Moderate ★★★ High Metal type ^ Steel SS Stainless steel N| Nickel alloys AL Aluminum Ci| Cast iron CB Copper/brass JL Titanium Mg Magnesium alloys EC All electrically conductive Cutting Processes Welding Processes Q MIG (GMAW) ★mXHB • Easiest process to learn • High welding speeds possible • Provides better control on thinner metals • Cleaner welds possible with no slag • Same equipment can be used for flux-cored welding Pulsed MIG (GMAW-P) ★ •...

 Open the catalog to page 6
2018 Full-Line Catalog-7

Input power Does your machine need to be self-powered, or will AC power be available at the location where it's primarily used? • For locations where an electrical hookup is not practical, consider an engine-driven welder/generator to supply power. • For locations where AC power is available does it match your machine's power and voltage requirements. •Single-phase power (120 or 240 V) is found in most homes and garages. •Three-phase power is common in industrial settings. Output power • Light industrial products are suitable for the home hobbyist or occasional user. They are designed to be easy...

 Open the catalog to page 7
2018 Full-Line Catalog-8

Also see Multiprocess section for machines that can MIG weld. For more detailed information, visit _=_* Product Guide Portability Weldable Metals Welding Output Range Special Features Typical Applications Product Key Class: 9 Light industrial • Industrial • Heavy industrial Capability: • Designed for this process @ Capable of this process *If using self-shielded wire on a CC/CV machine, use CV weld output. See aluminum MIG solutions chart (page 12) and industrial MIG soluti

 Open the catalog to page 8
2018 Full-Line Catalog-9

MIG^ Millermatic® 141 and 211 see 11,11 Light industrial CV DC ^ Processes • MIG (GMAW) • Flux-cored (FCAW) Comes complete with • 10 ft. (3 m) M-100 MIG gun and cable assembly (2,8282) • 10 ft. (3 m) work cable with clamp • 6.5 ft. (2 m) power cord with plug (Millermatic 1,1) OR 6.5 ft. (2 m) power cord with MVP plugs for 120 V and 2,0 V (Millermatic 211) • Quick Select” drive roll for .02, in. (0.6 mm) or .030/.035 in. (0.8/0.9 mm) solid wire, and .030/.035 in. (0.8/0.9 mm) flux-cored wire Mild Steel Welding Capability Aluminum Welding Capability 3/8 in. (9.5 mm) Aluminum welding with the Millermatic...

 Open the catalog to page 9
2018 Full-Line Catalog-10

Millermatic 212 Auto-Set™ See literature DC/12.46 Light industrial CV Up pi Processes Welding Capability Max. 3/8 in. (9.5 mm) Max. 3/8 in. (9.5 mm)

 Open the catalog to page 10
2018 Full-Line Catalog-11

Millermatic® 350P All-in-one package with steel and aluminum programs and MIG and pulsed MIG processes. Welding Capability Recommended aluminum solution XR-Aluma-Pro™ push-i gun (see page 32). Aluminum welding uses optional Aluma-Pio push-pull gun. Built-in pulsed MIG programs. All programmed Information is restored after each power up - aluminum/steel/stainless steel/metal-cored. Infinite voltage control with self-calibrating digital meters that permit presetting of voltage and wire feed speed. Ensures precise parameters and accuracy. EXCLUSIVE! Auto-Gun Detect” automatically adjusts voltage, wire...

 Open the catalog to page 11
2018 Full-Line Catalog-12

ALUMINUM GMAW ">MIGChoose the Right Industrial Aluminum MIG Solution For additional aluminum MIG solutions, see spool guns, push-pull guns and controls on pages 30-33. Millermatic 350P Aluminum Push-Pull Gun System (page 13) AlumaFeed® Synergic Aluminum Welding System (page 14) Invision™ MPa Plus System (page 17) AlumaPower 450 MPa and XR-AlumaFeed with XR-Aluma-Pro gun shown. Dedicated heavy-industrial-fabrication solution for aluminum welding, with advanced features that can handle larger weldments. Its lightweight push-pull feeder can easily be carried up to 100 feet from the power source....

 Open the catalog to page 12

All Miller Electric Mfg. catalogs and technical brochures

  1. TS130

    4  Pages

  2. ED160

    8  Pages

  3. DC296

    4  Pages

  4. AV565

    2  Pages

  5. AY155

    4  Pages

  6. AD73

    12  Pages

  7. EnPak® A60

    8  Pages

  8. SYNCROWAVE

    8  Pages

  9. MDX™ Series

    4  Pages

  10. Fusion160

    4  Pages

  11. T94™ Series

    2  Pages

  12. LMSW-52 220

    2  Pages

  13. FILTAIR® 400

    4  Pages

  14. Spoolmate 150

    2  Pages

  15. Coolbelt

    2  Pages

  16. Trailblazer

    2  Pages

  17. Live arc

    4  Pages

  18. CP-302

    4  Pages

  19. Dimension 652

    8  Pages

  20. Dimension 302

    8  Pages

  21. S-32SL

    4  Pages

  22. Wildcat? 200

    4  Pages

  23. CST? 280

    4  Pages

  24. 70 Series

    8  Pages

  25. R-115

    4  Pages

  26. 22A and 24A

    4  Pages

  27. DC19-8

    8  Pages

  28. AY17-0

    4  Pages

Archived catalogs

  1. SuitCase® RC

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.