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THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION

THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION

THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION

Product catalog summary
Overview: The MicroWheel dehumidifying dryers, specifically the MW1 and MW2 models, are designed for flexibility, energy efficiency, and clean operation. They are suitable for a variety of materials and applications, particularly in the medical industry.
Specifications: The dryers operate within a delivery air temperature range of 131 - 356°F (55 - 180°C) and feature a four-stage circuit for adjustable dewpoint. The MW1 models offer hopper capacities from 0.2 to 1.0 ft³ (6 to 30 liters), while the MW2 models range from 1.0 to 1.75 ft³ (30 to 60 liters).
Energy Efficiency: The MicroWheel is more energy-efficient than traditional twin-tower dryers, offering up to 40% energy savings. The automatic airflow adjustment based on application throughput further enhances energy efficiency.
Ease of Use: The built-in material database allows for quick setup by selecting the material type and desired rate, with the dryer automatically calculating optimal settings. User settings can also be saved for future use.
Smart Mode: This feature protects materials from overdrying by adjusting process airflow and maintaining a constant delta temperature, enhancing drying efficiency.
Maintenance: The MW Series requires no cooling water or compressed air, and maintenance is simplified with easy access to filters and a maintenance-free gear drive.
Additional Features: Options include a remote control kit, dewpoint sensor kit, loader adapter, network connection kit, and more. The dryers are designed for precision molders and medical production, featuring stainless construction and a compact footprint.
Performance Data: The document includes a detailed throughput table for various materials, indicating bulk density, residence time, temperature, dewpoint, and throughput ranges for both MW1 and MW2 models.
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Catalog excerpts

THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION-1

MICROWHEEL DEHUMIDIFYING DRYERS THE ULTIMATE COMPACT, CLEAN DESICCANT WHEEL DRYING SOLUTION Milacron’s new MicroWheel dryer is the perfect solution for processes that don’t need the capacity of a large dryer and hopper, but still need the efficiency and reliability of Milacron’s desiccant wheel drying technology. As the smallest and most compact dryer of its type on the market today, Milacron now offers this perfect option for applications requiring a small and efficient dryer/hopper combination. Designed with the medical industry in mind, this dryer features stainless construction, clean operation, and a compact footprint. NEW WHEEL DRYING TECHNOLOGY IN A MICRO PACKAGE Previously, small drying jobs would require a dryer and hopper that were oversized for the processing machine, using excess energy and wasting material or hopper space. Some small drying solutions were previously offered only with twintower drying or compressed air. Milacron’s continued success with reliable desiccant wheel drying led to this new, better solution. In comparison with twin-tower drying, the MicroWheel dryer can provide 40% energy savings. Application flexibility, less dust, energy-efficient The MicroWheel dryer features a four-stage circuit for lower, and adjustable dewpoint. Each dryer can be configured with a hopper sized to best fit your application. The MW1 models are available with 0.2 - 1.0 ft3 {6 - 30 l} hoppers. The MW2 models are available with 1.0 - 1.75 ft3 {30 - 60 l} hoppers. Built-in intelligence to protect your material Designed for flexibility, the MicroWheel can be used with a large variety of materials, with a delivery air temperature range of 131 - 356°F {55 - 180° C}. The delivery air blower automatically adjusts airflow based on application throughput, which saves energy and makes drying more efficient. In addition to being more energy-efficient than compressed air and twin-tower dryers, the MicroWheel does not create the dust that twin-tower desiccant beads produce. This makes the MicroWheel perfect for medical and applications that require clean operation. Easy setup with built-in material database Changing from one mold or production setup to another is quick and easy. The MicroWheel has a built in material database. Simply select the material type from the list, set your desired rate, and the dryer performs all the necessary calculations for optimum dryer settings. In addition to the up to 30 pre-set materials, user material settings can be saved as well. All MicroWheel dryers now come programmed with Smart Mode, which protects your material and drying process. When activated, Smart Mode automatically adjusts the process air flow to protect resin from over drying, and to increase drying efficiency. This is accomplished by maintaining a constant delta temperature for the return air temperature. It’s like cruise control for your dryer. The MW Series requires no cooling water or compressed air. Gaining access to the interior of the dryer is quick. Filters are easily maintained and the reliable gear drive of the desiccant rotor is maintena

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THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION-2

STANDARD PACKAGES FEATURE DESCRIPTIONS Y Built-in material database for easy operation: - Select the material from list - Set the required rate - Dryer performs all calculations necessary Y User settings can be easily saved Y Smart Mode: - Adjusts the process air flow - Protects resin from overdrying - Increases drying efficiency - Maintains a constant delta temperature Y Easily view: - Drying temperature - Dewpoint - Airflow - Operation status Y Red LED alarm light Y Remote control kit Y Dewpoint sensor kit (available only with the Plus Package) A dew point sensor that provides the operator...

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THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION-3

MICROWHEEL DEHUMIDIFYING DRYERS MW MODELS MW1 and MW2 THROUGHPUTS The following chart shows the throughput range for various material types that are pre-programmed into the dryer control. Specifications can be found on the following page. 4165 Half Acre Rd. • Batavia, OH 45103 • 513-536-2000 • www.milacron.com

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THE ULTIMATECOMPACT, CLEANDESICCANT WHEEL DRYING SOLUTION-4

MICROWHEEL DEHUMIDIFYING DRYERS Hopper bottom flange Model number SPECIFICATION NOTES: * Drying temperature setpoint is set by the user, depending on the material type and the application. t Energy usage and calculations are based ona dewpoint of -40°F {-40°C}. * Airflow range is calculated by the control, based on application. Specifications may change without notice. Check with a Milacron representative for the most current information. 4165 Half Acre Rd. • Batavia, OH 45103 • 513-536-2000 • www.milacron.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.