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Product catalog summary

Overview: The document details the specifications and features of the ROBUST Performer Hydraulic Injection Moulding Machine, ranging from 80 to 910 tons. It highlights the machine's energy efficiency, robust design, and user-friendly controls.

Key Specifications:

Energy Saving: Up to 40% with optional AC Variable Frequency Drive.
Large Ram Diameter: Ensures uniform force distribution, excellent mould squareness, and reduced mould wear.
Generous Mould Space: Accommodates large moulds with wide skates for platen support, reducing deflection and enhancing tie-bar life.
Twin Cylinder Injection Unit: Provides uniform load distribution.
Unique Prefill Cylinder Design: Allows fast tonnage build-up time.

Control Features:

Endura-II Control: Ergonomic layout with high-speed microprocessor, direct access menu keys, graphical presentation, self-diagnostic capabilities, and statistical process control (SPC).
Closed Loop PID Temperature Control: Offers precise temperature control and process stability.

Design and Maintenance:

Hollow Headless Ram: Minimizes friction for faster clamp movement.
Mono Seal & No Piston Rings: Ensures long life of the sealing system and ease of maintenance.
Hydraulic Valves: Mounted close to actuators for fast response.
Cartridge Valves: Provide smooth operations with low energy dissipation.

Applications: Suitable for automotive, white goods, houseware, rigid packaging, construction, and furniture industries.

Technical Specifications: Detailed specifications for various models (OMEGA 80 W to OMEGA 660 W) are provided, including injection capacity, pressure, rate, screw dimensions, clamp force, and machine dimensions.

Case Study: A typical case study of the OMEGA 660 model shows significant energy savings with the use of an AC drive compared to a fixed pump.

Technical Specifications Overview:

Injection Unit: Specifications for models like OMEGA 660 W, OMEGA 775 W, and OMEGA 910 W include injection capacity, theoretical displacement, injection pressure, and screw dimensions. Machines offer multiple screw speed and torque settings, with plasticizing rates specified for both GPPS and barrier screws.

Clamp Unit: Each model features a robust clamp unit with specified clamp force, stroke, and daylight dimensions. Consistent platen size and tie rod specifications ensure uniformity in mould handling capabilities.

General Specifications: Machines are equipped with powerful electric motors, substantial oil tank capacities, and specific water requirements. Connected load and machine dimensions vary slightly between models, reflecting different capacities and functionalities.

Control Features: Advanced control systems include a 10.4” TFT color display, parameter monitoring, and statistical process control. Customizable settings, alarm systems, and data storage capabilities enhance operation and maintenance.

Hydraulics: Designed for ease of maintenance and rapid response, featuring multiple pumps, ergonomic layouts, and continuous oil filtration. Pre-heating circuits and audible alarms enhance operational safety and efficiency.

Available Options: Optional features include air ejection, hydraulic core pull, temperature controls, and robot interfaces, allowing customization based on specific production needs.

Design Advantages & Features: Design features include hollow headless rams, rapid traverse cylinders, and adjustable pressure settings. Precise control over injection and clamping processes is achieved with features like linear position transducers and sensitive mould protection.

Temperature Control: Advanced temperature control systems ensure accurate PID temperature management, with features for heater and thermocouple failure detection, auto heat startup, and high/low temperature alarms.

Conclusion: These hydraulic injection moulding machines are designed for high performance and flexibility, with a range of features and options to meet diverse manufacturing requirements. The document emphasizes the machines' robust construction, advanced control systems, and customizable options, making them suitable for various industrial applications.

Catalog excerpts

Hydraulic Injection Moulding Machine 80 to 910 Ton  Generous Specifications  High Productivity  Robust & Reliable  User Friendly Co

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Hydraulic Injection Moulding Machine 3 Generous Mould Space 5 Closed Loop PID Temperature Control • Accommodates Large Moulds • Provides Precise Temperature Control • Excellent Process Control & Stability 7 Twin Cylinder injection Unit • Uniform Load Distribution across Screw Centerline Energy Saving 1 Unique Prefill Cylinder Design • Fast Tonnage Built-up Time 6 Endura-II - Advanced User Friendly Control • Provides Uniform Force Distribution across Platen • Provides Excellent Mould Squareness & Parallelism • Reduces Mould Wear • Ergonomic Layout • High Speed Microprocessor • Direct Access Menu...

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O OMEGAHydraulic Injection Moulding Machine The OMEGA Series is Fully Hydraulic Direct Locking Ram Type Machine. Finite Element Analysis (FEA) for Machine Components Hollow Headless Ram • Provides Maximum Strength to Weight Ratio • Minimized Friction - Faster Clamp Movement MEMl FERROMATIK wj MIIACRON ummm India AC Variable Frequency Drive - One of the Best Energy Saving Concept (Upto 100 HP - Optional Feature) ■ Principle AC Variable Frequency Drive adjusts the Electric Motor Velocity to match the Power requirement of the Moulding Cycle by Optimizing the Oil Volume from the Pump during various...

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Technical Specifications Technical Specifications Hydraulic Injection Moulding Machine MEMI FERROMATIK TGSm MIIACROW ummm India

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Technical Specifications Technical Specifications Hydraulic Injection Moulding Machine MEM! FERROMATIK 7mm MIIACROW u«Vi India A M20x50 DEEP (168 HOLES ON BOTH PLATENS) B MOVING PLATEN : 0 125.0 THRU BORE K/O BAR CENTER HOLE M24X40 MM DEEP STATIONARY PLATEN : 0 160.0 (+0.040/0.00) WITH LOCATING RING, 0 200.0 (+0.046/-0.00) WITHOUT LOCATING RING C 0 27.0 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP (20) NOS D 0 52.4 THRU, (8) HOLES

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O OMEGA Technical Specifications Technical Specifications Hydraulic Injection Moulding Machine MEMI FERROMATIK TGSm MIIACROW ummm India

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Q OMEGA Technical Specifications Technical Specifications Hydraulic Injection Moulding Machine MEMI FERROMATIK TGSm MIIACROW ummm India

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Q OMEGA Technical Specifications Technical Specifications Hydraulic Injection Moulding Machine MEMI FERROMATIK TGSm MIIACROW ummm India

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M! FERROMATIK Tfi&m MILACRON ummm India O OMEGAHydraulic Injection Moulding MachineDesign Advantages & Features CLAMP • HoNow Headless Ram with Mono Seal & No Piston Rings • Large Prefill Designed for Fast Tonnage Build-up • Rapid Traverse Cylinders • Conical Strain Rod Nuts & Controlled Stress on Tie Rods • Adjustable moving Platen Skates • Rigid Cast Platens with FEA • Adjustable Pressure setting of Closing & Opening Stage • Proportional Speed Control with 5 Closing & 5 Opening Speed • Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed • Position Based Ramping for Accurate Position Switching...

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