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Hydron

Product catalog summary

Overview: The document outlines the specifications and features of the HYDRON Servo Series, a range of high-performance hydraulic injection moulding machines by Ferromatik Milacron India Pvt. Ltd. These machines are designed for high productivity, precision, and energy efficiency, with models ranging from 100 to 450 tons.

Key Features:

Advanced Clamp Design: Features a separate prefill tank and special hydraulics for fast clamp movements, ensuring quick tonnage build-up.
Temperature Control: Utilizes closed-loop PID temperature control for precise management and process stability.
Twin Cylinder Injection Unit: Ensures uniform load distribution across the screw centerline.
User-Friendly Control: The Endura-II control system includes an ergonomic layout, high-speed microprocessor, direct access menu keys, graphical presentation, self-diagnostic capabilities, and statistical process control (SPC).
Servo Motor: Offers energy savings, faster response, excellent shot weight consistency, and reduced noise levels.
Finite Element Analysis (FEA): Applied to machine components to maximize strength-to-weight ratio.
Hydraulic System: Includes a hollow headless ram for minimized friction, mono seal for long sealing system life, and cartridge valves for smooth operations.

Technical Specifications:

Injection Unit: Offers various models with different injection capacities, pressures, rates, and screw dimensions to meet diverse production needs.
Clamp Unit: Provides varying clamp forces, strokes, and platen sizes, with enhanced mould carrying capacity and reduced platen deflection.
General Specifications: Include servo drive power, oil tank capacities, water requirements, connected load, and machine dimensions and weight.

Energy Efficiency: The use of servo motors and internal gear pumps significantly reduces energy consumption, heat generation, and noise, while improving cycle precision and repeatability.

Controls: Equipped with a 10.4” TFT color display and an alpha-numeric keypad, the machine offers 22 parameter monitoring for the last 1000 cycles, graphical presentation of hourly production, and storage for 80 mould data. It includes features like configurable multilevel password, statistical process control with graphics, and a change log menu for the last 100 set points changes. A printer interface with a USB port is also supported.

Hydraulics: Features a servo motor-driven pump with an ergonomic hydraulic layout for easy access, valves placed near actuators for rapid response, a pre-heating circuit for hydraulic oil, and continuous oil filtration with a 10-micron filter. Audible alarms are present for low oil levels and filter clogging.

Available Options: Options include air ejection, hydraulic core pull, feed throat temperature control, PID oil temperature control, and robot interface (SPI/EUROMAP). Additional features like extra heating zones, nozzle contact force by pressure switch, and bimetallic barrel are also available.

Design Advantages & Features: The clamp section includes a hollow headless ram with mono seal, rapid traverse cylinders, and adjustable moving platen skates. The ejector features a knock-out bar, 2-stage programmable ejector forward profile, and linear transducer for ejector position. The injection section offers 6-stage injection velocity, 15-stage injection pressure profile, and digital setting of extruder RPM. Temperature control includes actual current display of heating zones, accurate PID temperature control, and high/low temperature alarms.

Conclusion: The HYDRON Servo Series provides a comprehensive solution for efficient and precise hydraulic injection moulding, with advanced features and specifications tailored to meet high-performance industrial requirements.

Contact Information: Ferromatik Milacron India Pvt. Ltd. is located in Ahmedabad, India, with contact details provided for various regional offices across India.

Catalog excerpts

h MIIACRON ummm India Technology for Productivity HYDRON SERVO Hydraulic Injection Moulding Machine 100 to 450 Ton ♦ High Productivity ♦ Precision & Consistancy ♦ Energy Efficiency ♦ Robust Construction

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Hydraulic Injection Moulding Machine High Performance Hydraulic Machine 1 Advanced Clamp Design • Separate Prefill Tank • Fast Tonnage Build-up • Special Hydraulics for Fast Clamp Movements 6 Closed Loop PID Temperature Control 3 Generous Mould Space • Accommodates Large Moulds • Provides precise Temperature Control • Excellent Process Control & Stability Twin Cylinder Injection Unit • Uniform Load Distribution across Screw Centerline 8 Precise Linear Guideways • Frictionless Linear Bearing Guideways improve the Injection Power & Cylinder Alignment 5 Endura-II - Advanced User Friendly Control...

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Hydraulic Injection Moulding Machine The HYDRON Servo Series is Fully Hydraulic Direct Locking Ram Type Machine. Servo Motor The New Edge Technology Energy Saving Replacement of Standard Induction Motor with Servo Motor Finite Element Analysis (FEA) for Machine Components • Provides Maximum Strength to Weight Ratio Reduced Heat Generation n • Minimized Friction - Faster Clamp Movement Only delivers hydraulic oil as it is needed Reduces heat generation in hydraulic oil Results in longer life for hydraulic components & enhanced oil life Heat load on factory & cooling water consumption is reduced...

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Technical Specifications Hydraulic Injection Moulding Machine MODEL INTERNATIONAL SIZE INJECTION UNIT POWER PACK * Technical Specifications INTERNATIONAL SIZE INJECTION UNIT POWER PACK * INJECTION CAPACITY MAX. (GPPS) INJECTION CAPACITY MAX. (GPPS) THEORETICAL DISPLACEMENT THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION PRESSURE INJECTION RATE** INJECTION SCREW STROKE INJECTION SCREW STROKE SCREW DIAMETER SCREW DIAMETER INJECTION RATE** SCREW L/D RATIO SCREW SPEED SCREW SPEED PLASTICIZING RATE (GPPS)** PLASTICIZING RATE (GPPS)** PLASTICIZING RATE (BARRIER SCREW) PLASTICIZING RATE (BARRIER...

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Hydraulic Injection Moulding Machine * Under Specified Condition ** With Open Nozzle DISTANCE BETWEEN STRAIN ROD 203,2 , DISTANCE BETWEEN STRAIN ROD . 203.2 HYDRON SERVO 200 A M20x50 DEEP (76 HOLES ON MOVING PLATEN) M20x50 DEEP (84 HOLES ON STATIONARY PLATEN) B MOVING PLATEN : 0100.0 THRU BORE K/O BAR CENTER HOLE M16x40 MM DEEP STATIONARY PLATEN : 0125.0 (+0.040/0.00) WITH LOCATING RING 0160.0 (+0.040/0.000) WITHOUT LOCATING RING C 027.0 THRU, (12) HOLES & K/O BAR SIDE HOLES M16x40 MM DEEP (12 NOS) A M20x50 DEEP (104 HOLES ON MOVING PLATEN) M20x50 DEEP (112 HOLES ON STATIONARY PLATEN) B MOVING...

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HYDRON SERVO Hydraulic Injection Moulding Machine Technical Specifications MODEL * Under Specified Condition ** With Open Nozzle # With Ram Spacer MEM! FERROMATIK Technical Specifications India MODEL

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M! FERROMATIK Tfi&m MILACRON ummm India HYDRON SERVOHydraulic Injection Moulding MachineDesign Advantages & Features CLAMP • HoNow Headless Ram with Mono Seal & No Piston Rings • Large Prefill Designed for Fast Tonnage Build-up • Rapid Traverse Cylinders • Conical Strain Rod Nuts & Controlled Stress on Tie Rods • Adjustable moving Platen Skates • Rigid Cast Platens with FEA • Adjustable Pressure setting of Closing & Opening Stage • Proportional Speed Control with 5 Closing & 5 Opening Speed • Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed • Position Based Ramping for Accurate Position...

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