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THE eQ-SERIES

THE eQ-SERIES
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THE eQ-SERIES

Product catalog summary
Overview: The eQ-SERIES is an all-electric injection moulding machine known for its high precision and reliability, suitable for various applications. It uses advanced servo technology for precise motion and pressure control.
Specifications: The eQ-SERIES offers clamping forces ranging from 50 to 650 tons, with models tailored for medical, automotive, and packaging applications. Key features include large tie bar spacing, improved clamp design, and advanced mould protection.
Technology and Features: The series employs servo drives for energy efficiency and reduced cycle times. It includes a robust injection unit with precise control, low power consumption, and advanced motion technology. Integrated hot runner control and enhanced processing information facilitate operation.
Applications: Suitable for caps and closures, packaging, medical, and automotive industries, the eQ-SERIES supports multi-component moulding, thin wall moulding, and precise moulding.
Energy Efficiency: The eQ-SERIES achieves up to 70% energy savings compared to hydraulic machines, thanks to its regenerative power recovery system that stores energy during motor braking.
Performance and Flexibility: High performance is ensured with fast injection pressure control, selectable dynamics, and high injection acceleration. The machines offer flexibility with interchangeable barrels and screws and the ability to integrate additional axes.
Benefits: The eQ-SERIES provides maximum mould protection, minimal repair costs, and reduced downtime, ensuring consistent quality and repeatability, crucial for industries like medical and packaging.
Technical Specifications Overview:
General Machine Specifications: The machine features a light of 1260 mm, minimum mould height of 200 mm, maximum mould height of 710 mm, platen size of 920 x 820 mm, tie bar spacing of 660 x 560 mm, and a tie bar diameter of 105 mm. It has an ejector stroke of 180 mm and an ejector force of 60 kN. The mould weight capacity is 3200 kg, with a total connected load of 28-42 kW and a total oil capacity of 140 L. Water requirement is 43 LPM at an inlet temperature of 29°C. Machine dimensions are 6.5-6.8 x 2.0 x 2.5 m, with a weight of 10800-12800 kg.
Injection Unit Specifications: The injection capacity ranges from 239-1025 g, with a theoretical displacement of 251-1078 cm³. Maximum injection pressure is 1421-2492 bar, with standard injection rates of 220-754 cm³/s and high rates of 415-1590 cm³/s. Injection speed ranges from 150-330 mm/s, with a screw diameter of 40-90 mm and a screw L/D ratio of 20-28. Screw speed is 215-400 1/min, with a torque of 700-3000 Nm. Plasticising rate is 25-111 g/s, with a nozzle holding force of 43-100 kN.
Clamp Unit Specifications: Clamp force ranges from 2800-6500 kN, with a clamp stroke of 650-1000 mm and maximum daylight of 1400-2100 mm. Minimum mould height is 250-450 mm, with a maximum of 750-1100 mm. Platen size ranges from 990 x 940 to 1550 x 1370 mm, with tie bar spacing from 710 x 660 to 1190 x 1020 mm. Tie bar diameter is 115-190 mm, with an ejector stroke of 180-230 mm and force of 60-120 kN. Mould weight capacity ranges from 4400-14000 kg.
General Notes: All machine dimensions and specifications are subject to change and are for reference only, applicable to standard machine power. Specifications may increase with additional mould shoes or more than specified EDL.
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Catalog excerpts

THE eQ-SERIES-2

SOLUTIONS. TECHNOLOGY. SERVICE. THE eQ-SERIES HIGH PRECISION ELECTRIC INJECTION MOULDING INGENUITY, DEDICATION AND EXPERIENCE eQ-SERIES gives you the flexibility to handle more applications. eQ-SERIES’s movements are entirely controlled by servo drives. This not only results in maximized acceleration, but it ensures ultimate accuracy and exceptional reliability across all processes as well as highly precise motion, position and pressure control. RELIABILITY AND REPEATABILITY FOR HIGH PRECISION ELECTRIC INJECTION MOULDING Large Tie Bar spacing and highly sensitive mould safety Moving platen on...

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THE eQ-SERIES-3

SERVO TECHNOLOGY MAKES THE DIFFERENCE The latest generation servo drives are designed for handling fast acceleration and short time peak current. The feeding of energy back to the power supply optimizes energy consumption. Optimize your cycle time using simple pre-injection function. Typical cycle reduction of 0.3 - 0.7 seconds. Hydraulic Machine Cycle Time Cycle Time Saving T1 : Clamp Tonnage & Pre-Injection T3 : Clamp Open & Refilling (NSOV / Mould gate) T4 : Clamp Open & Ejector Forward T5 : Clamp Close & Ejector Retract

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THE eQ-SERIES-4

SOLUTIONS. TECHNOLOGY. SERVICE. IMPROVED CLAMP DESIGN • Fast and Smooth Mould movements through Improved Toggle kinematics, Linear Guides and Advanced Motion Control Long Tie Bar Spacing, Mould Opening Stroke & Ejector Stroke Rigid Base design with reduced deflection High Performance and Long-life Anti-Vibration mounts ADVANCED MOULD PROTECTION • • • Advanced Mould Safety Advanced Mould Ejector Pin Safety Ejector Motor with Mechanical Brake to Hold Ejector Spring in Position PROVIDING THE HIGHEST PERFORMANCE, PRECISION AND F

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THE eQ-SERIES-5

HIGH PERFORMANCE CONTROL • Ease of Diagnostics / Troubleshooting STRONG & STABLE INJECTION UNIT • Rigid mechanical structure and Linear Guides for Smooth and Precise Injection velocity • Loadcell with advanced Strain technology for precise Injection & Back Pressure control • Hydraulic Nozzle Holding Force IMPROVED ELECTRIC DRIVE AND SAFETY FEATURES • Surge Suppressors provided as Standard • Inbuilt Line Filters & Inductors to reduce harmonics

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THE eQ-SERIES-6

SOLUTIONS. TECHNOLOGY. SERVICE. The industry standard setting technology found in the eQ-SERIES all-electric injection moulding machine is a direct result of years of dedication and experience. eQ-SERIES is the next generation of injection moulding machine, with higher precision and reliable moulding capabilities than ever before. Engineered for greater rigidity, eQ-SERIES’s proven performance makes it the perfect solution for cleanrooms and other moulding environments that demand precise process control, high speed injection, and consistent repeatability. Injection Unit Specifications IU eQ-SERIES...

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THE eQ-SERIES-7

APPLICATIONS • CAPS & CLOSURES

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THE eQ-SERIES-8

SOLUTIONS. TECHNOLOGY. SERVICE. CLAMPING UNIT The all new clamp system on the eQ-series has been mounted on the LM guideways which provide precise movement with no frictional losses. The clamp system has higher mold weight carrying capacity, enhanced parallelism and squareness. Wide platen and tie bar spacing for greater flexibility Clamp designed for uniform force distribution minimising platen deflection and reducing mould flash tendency Automatic Die Height adjustment for accurate tonnage setting Standard Core software provides flexibility to customer in configuring special sequences; Various...

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THE eQ-SERIES-9

Smooth & Fast movement of Clamp Better performance than conventional Electric Injection Moulding machines. UPTO 2X CLAMP SPEED UPTO 25% FASTER CLAMP CYCLE TIME Mould Closing Mould Opening FAST & SMOOTHMOULD CLOSING / OPENING SPEED — eO-Series — Conventional Toggle Machine * Patent Pending

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THE eQ-SERIES-10

INJECTION UNIT High performance injection motors • Servo motors / drives optimised to deliver optimum performance with power. • Reduced melt stress (70%) • Fast & accurate injection pressure control with 500 sampling every second • Selectable dynamics of Injection supports special applications & improves component life • Hydraulic sled unit for higher nozzle contact force requirement in packaging application • 25% Increased Injection Speed with reduced pressure possible eQ-SERIES's Pre-Injection feature enables the start of injection based on partial tonnage (selectable) built up. • Enhanced...

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THE eQ-SERIES-11

Higher Injection Acceleration Upto 90% Injection Efficiency □ eQ-Series □ Electric - Conventional — eQ-Series — Electric - Conventional Hydraulic

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THE eQ-SERIES-12

SOLUTIONS. TECHNOLOGY. SERVICE. FLEXIBLE MACHINE

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THE eQ-SERIES-13

PROTECT YOUR VALUABLE MOULDS The mould is one of the most critical parts of the injection molding process. The new eQ-SERIES machines protect your mold as standard with the mold safety function. This is a monitoring system that detects the presence of left over from the last process cycle or foreign objects between the core and cavity. It is a continuous monitoring system. The control system stores and analyzes the data after each process cycle. MAXIMUM MOULD PROTECTION The eQ-SERIES mould protection offers the best protection on the market. RELIABLE PROTECTION AT NO COST TO SPEED This kind of...

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THE eQ-SERIES-14

SOLUTIONS. TECHNOLOGY. SERVICE. LOW ENERGY CONSUMPTION Milacron‘s superior servo technology and intelligent energy recovery system reduces eQ-SERIES‘s energy consumption by 50-70% compared to hydraulic machines. eQ-SERIES‘s regenerative power recovery system stores energy during motor braking and makes it available for other motions. POWER CONSUMPTION BREAKTHROUGHS Power consumption of each function is recorded. The excess energy fed back from the motors is also monitored. The insulated heater bands prevent loss of energy in form of heat. 24 Cavity 2 ml Medical Tube 16.4 sec Cycle Time Energy...

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THE eQ-SERIES-15

SMALLER FOOTPRINT. INTEGRATED POWERPACK The eQ-SERIES comes equipped with a powerpack inside the base of the machine. This reduces the overall footprint of the machine and the need to invest in an additional external powerpack. Benefits • Space Saving • Pre-configured / Integrated with machine capability • Leakfree / Low noise design • Core pull • High nozzle contact force

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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