SOLUTIONS. TECHNOLOGY. SERVICE. THE eQ-SERIES HIGH PRECISION ELECTRIC INJECTION MOULDING INGENUITY, DEDICATION AND EXPERIENCE eQ-SERIES gives you the flexibility to handle more applications. eQ-SERIES’s movements are entirely controlled by servo drives. This not only results in maximized acceleration, but it ensures ultimate accuracy and exceptional reliability across all processes as well as highly precise motion, position and pressure control. RELIABILITY AND REPEATABILITY FOR HIGH PRECISION ELECTRIC INJECTION MOULDING Large Tie Bar spacing and highly sensitive mould safety Moving platen on...
Open the catalog to page 2SERVO TECHNOLOGY MAKES THE DIFFERENCE The latest generation servo drives are designed for handling fast acceleration and short time peak current. The feeding of energy back to the power supply optimizes energy consumption. Optimize your cycle time using simple pre-injection function. Typical cycle reduction of 0.3 - 0.7 seconds. Hydraulic Machine Cycle Time Cycle Time Saving T1 : Clamp Tonnage & Pre-Injection T3 : Clamp Open & Refilling (NSOV / Mould gate) T4 : Clamp Open & Ejector Forward T5 : Clamp Close & Ejector Retract
Open the catalog to page 3SOLUTIONS. TECHNOLOGY. SERVICE. IMPROVED CLAMP DESIGN • Fast and Smooth Mould movements through Improved Toggle kinematics, Linear Guides and Advanced Motion Control Long Tie Bar Spacing, Mould Opening Stroke & Ejector Stroke Rigid Base design with reduced deflection High Performance and Long-life Anti-Vibration mounts ADVANCED MOULD PROTECTION • • • Advanced Mould Safety Advanced Mould Ejector Pin Safety Ejector Motor with Mechanical Brake to Hold Ejector Spring in Position PROVIDING THE HIGHEST PERFORMANCE, PRECISION AND F
Open the catalog to page 4HIGH PERFORMANCE CONTROL • Ease of Diagnostics / Troubleshooting STRONG & STABLE INJECTION UNIT • Rigid mechanical structure and Linear Guides for Smooth and Precise Injection velocity • Loadcell with advanced Strain technology for precise Injection & Back Pressure control • Hydraulic Nozzle Holding Force IMPROVED ELECTRIC DRIVE AND SAFETY FEATURES • Surge Suppressors provided as Standard • Inbuilt Line Filters & Inductors to reduce harmonics
Open the catalog to page 5SOLUTIONS. TECHNOLOGY. SERVICE. The industry standard setting technology found in the eQ-SERIES all-electric injection moulding machine is a direct result of years of dedication and experience. eQ-SERIES is the next generation of injection moulding machine, with higher precision and reliable moulding capabilities than ever before. Engineered for greater rigidity, eQ-SERIES’s proven performance makes it the perfect solution for cleanrooms and other moulding environments that demand precise process control, high speed injection, and consistent repeatability. Injection Unit Specifications IU eQ-SERIES...
Open the catalog to page 6APPLICATIONS • CAPS & CLOSURES
Open the catalog to page 7SOLUTIONS. TECHNOLOGY. SERVICE. CLAMPING UNIT The all new clamp system on the eQ-series has been mounted on the LM guideways which provide precise movement with no frictional losses. The clamp system has higher mold weight carrying capacity, enhanced parallelism and squareness. Wide platen and tie bar spacing for greater flexibility Clamp designed for uniform force distribution minimising platen deflection and reducing mould flash tendency Automatic Die Height adjustment for accurate tonnage setting Standard Core software provides flexibility to customer in configuring special sequences; Various...
Open the catalog to page 8Smooth & Fast movement of Clamp Better performance than conventional Electric Injection Moulding machines. UPTO 2X CLAMP SPEED UPTO 25% FASTER CLAMP CYCLE TIME Mould Closing Mould Opening FAST & SMOOTHMOULD CLOSING / OPENING SPEED — eO-Series — Conventional Toggle Machine * Patent Pending
Open the catalog to page 9INJECTION UNIT High performance injection motors • Servo motors / drives optimised to deliver optimum performance with power. • Reduced melt stress (70%) • Fast & accurate injection pressure control with 500 sampling every second • Selectable dynamics of Injection supports special applications & improves component life • Hydraulic sled unit for higher nozzle contact force requirement in packaging application • 25% Increased Injection Speed with reduced pressure possible eQ-SERIES's Pre-Injection feature enables the start of injection based on partial tonnage (selectable) built up. • Enhanced...
Open the catalog to page 10Higher Injection Acceleration Upto 90% Injection Efficiency □ eQ-Series □ Electric - Conventional — eQ-Series — Electric - Conventional Hydraulic
Open the catalog to page 11SOLUTIONS. TECHNOLOGY. SERVICE. FLEXIBLE MACHINE
Open the catalog to page 12PROTECT YOUR VALUABLE MOULDS The mould is one of the most critical parts of the injection molding process. The new eQ-SERIES machines protect your mold as standard with the mold safety function. This is a monitoring system that detects the presence of left over from the last process cycle or foreign objects between the core and cavity. It is a continuous monitoring system. The control system stores and analyzes the data after each process cycle. MAXIMUM MOULD PROTECTION The eQ-SERIES mould protection offers the best protection on the market. RELIABLE PROTECTION AT NO COST TO SPEED This kind of...
Open the catalog to page 13SOLUTIONS. TECHNOLOGY. SERVICE. LOW ENERGY CONSUMPTION Milacron‘s superior servo technology and intelligent energy recovery system reduces eQ-SERIES‘s energy consumption by 50-70% compared to hydraulic machines. eQ-SERIES‘s regenerative power recovery system stores energy during motor braking and makes it available for other motions. POWER CONSUMPTION BREAKTHROUGHS Power consumption of each function is recorded. The excess energy fed back from the motors is also monitored. The insulated heater bands prevent loss of energy in form of heat. 24 Cavity 2 ml Medical Tube 16.4 sec Cycle Time Energy...
Open the catalog to page 14SMALLER FOOTPRINT. INTEGRATED POWERPACK The eQ-SERIES comes equipped with a powerpack inside the base of the machine. This reduces the overall footprint of the machine and the need to invest in an additional external powerpack. Benefits • Space Saving • Pre-configured / Integrated with machine capability • Leakfree / Low noise design • Core pull • High nozzle contact force
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