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Pre-machining Equipments

Pre-machining Equipments

Pre-machining Equipments

Product catalog summary
Overview
Mikron wire processing machines are designed for precision manufacturing of workpieces directly from wire coil or bar stock. These machines are often used to produce small blanks to enhance output rates in downstream processes.

Wire Shearing Machines
Mikron TR-42/2 and TR-42/4
These machines are high-production units for straightening and shearing wire material. They offer reliable accuracy and feature automatic length checks for cut-off pieces.
  • Technical Data: TR-42/2 has a motor of 2.2 kW, while TR-42/4 has a motor of 0.75 kW. Both operate at 240/400 V and 50/60 Hz.
  • Coil Dimensions: Internal diameter from 450 to 550 mm, external from 650 to 750 mm, with a maximum coil weight of 50 kg.
  • Production Capacity: TR-42/2 outputs 150-800 pcs/min, while TR-42/4 outputs 150-500 pcs/min. Cutting accuracy is ±0.05 mm.

Wire Cutting Machine
Mikron TF-120
This machine is used for straightening and sawing wire material, offering high productivity and cutting accuracy.
  • Technical Data: Maximum diameter for brass is 11 mm and for steel is 7 mm. Length ranges from 10-80 mm.
  • Features: High productivity up to 200 pieces/minute, with the ability to cut up to 4 pieces simultaneously.

Wire Cutting Machine with Pre-Turning Unit
Mikron TF-120 + Pre-Turning Unit
This setup includes a pre-turning operation from wire with a turning head, enhancing productivity and accuracy.
  • Technical Data: Maximum diameter for brass is 6.5 mm, with a maximum length of 80 mm.
  • Features: High productivity up to 50 pieces/minute, with direct piece loading to the Multistar.

Contact Information
Mikron Machining has headquarters in Switzerland, with additional locations in Germany and the USA. Contact details are provided for each location.
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Catalog excerpts

Pre-machining Equipments-1

Manufacturing of blanks on Mikron wire processing machines.

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Pre-machining Equipments-2

Pre-machining Equipment Manufacturing of blanks on Mikron wire processing machines. Mikron machining systems are designed to produce precision workpieces directly from wire coil or bar stock. However, it is often expedient to manufacture small blanks on Mikron wire processing machines to achieve a higher output rate on the transfer machines in the downstream process.

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Pre-machining Equipments-3

Reliable accuracy, high production machine for straightening and shearing of wire material. Reliable accuracy, high production machine for straightening and shearing of wire material with automatic length check of cut-off pieces. Technical data Output rate Cutting mechanism detail 1. Tungsten carbide guiding die 2. Movable tungsten carbide cutting die 3. Movable stop for adjustment of lenght

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Pre-machining Equipments-4

Machine for straightening and sawing of wire material. Wire cutting machine Pre-turning operation from wire with turning head. Example with 2 saws Open tuning headClosed tuning head Length (mm)

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Pre-machining Equipments-5

WIRE CUTTING MACHINE Mikron TF-120 Machine for straightening and sawing of wire material. LxWxH: 2200x900x1950 mm WIRE CUTTING MACHINE + PRE-TURNING UNIT Mikron TF-120 + pre-turning unit Pre-turning operation from wire with turning head. LxWxH: 2200x900x1950 mm Mikron TR-42/2 Mikron TR-42/4 Reliable accuracy, high production machine for straightening and shearing of wire material. LxWxH TR-42/2: 830x629x1250 mm LxWxH TR-42/4: 1800x1000x1300 mm WIRE SHEARING MACHINE Pre-machining Equipments

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Pre-machining Equipments-6

Mikron Machining Application examples Mikron Switzerland AG, Agno Division Machining Headquarter Via Ginnasio 17 6982 Agno Switzerland Tel. +41 91 610 61 11 Fax +41 91 610 66 80 [email protected] Mikron Germany GmbH Berner Feld 71 D-78628 Rottweil Tel. +49 741 5380 0 Fax +49 741 5380 580 [email protected] Mikron Corp. Monroe 200 Main Street P.O. Box 268 Monroe, CT 06468 / USA Tel. +1 203 261 31 00 Fax +1 203 268 47 52 [email protected] www.mikron.com youtube.com/mikrongroup Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland) Pictures and colours of the products here included are samples

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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