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Multistep XT-200?
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Catalog excerpts

Multistep XT-200? - 1

Outstanding flexibility. Cost effective & high precision

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Multistep XT-200? - 2

Mikron Multistep XT-200 Advantage trough modularity UNIQUE The Mikron Multistep achieves top results in economy and precision. With its unbeatable modularity and flexibility, production requirements can be adjusted at any time, all with unparalleled precision. With a single loading module you can add from 1 up to 4 machining module extensions providing a total of 36 to 144 tools. The features that particularly distinguish this machine are: • 51/2 side machining, simultaneously with 5 axis in a single clamping • The loading module can perform parallel tasks such as, for example, fully...

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Multistep XT-200? - 3

Brilliant machine design The Multistep XT-200 combines perfectly the productivity of a transfer machine with the retooling flexibility of a machining centre perfectly.The design of this high precision machining system is based on individual, two-spindle modules fitted to each another. The integrated loading and unloading module feeds all of the machining modules. Any expansion with additional machining modules (up to 4) results in a direct increase in productivity, providing a demand-oriented investment. With up to 4 spindles operating independently, up to 144 tools afford excellent...

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Multistep XT-200? - 4

Mikron Multistep XT-200 Loading and Unloading Module – One for All ! Material flow of blank and finished work-pieces can be managed optimally. Either by manual loading, or an integrated robot! Thanks to systems integration, fault prone interfaces, as is so often the case with conventional machining centres, are omitted. Additional tasks can be processed in parallel, without any downtime. Anytime parallel processing • Blank part testing & blank part measurement, with direct out of tolerance discharge from the system. Measurement results sent to control for automatic coordinated clearing •...

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Multistep XT-200? - 5

Super-efficient machining modules Each machining module is equipped with two working spindles which are used alternatively. While one spindle is machining, the other is changing the cutting tool. The ingenious work-piece flow through the directly connected machining modules allows complete machining of the work-pieces – with no downtime! Overview of a working module • 2x tool magazine discs with 18 tool slots, up to 36 tools per module. When stacked to the maximum level (4 modules), the Multistep XT-200 can accommodate 144 tools • 2x alternately operating spindles, chip-to-chip time under 1...

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Multistep XT-200? - 6

Mikron Multistep XT-200 Clamping approaches…. There is always a good solution! For years our engineers have encountered a wide range of materials, shapes and geometries of workpieces. You benefit from vast knowledge and skills regardless of whether you are using standard clamping devices or special clamping chucks. Multiple clamping possible: more than 70 dedicated clamping solutions are developed every year! Gripping moments An EROWA interface ensures perfect clamping repetition precision. Air pressure barrier ensures a clean interface when re-clamping. The clamping force of 18 kN...

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Multistep XT-200? - 7

Spindle types & Control The Multistep XT-200 is available with two spindle options. The tool holder with HSK A-40 interface holds the tools. The spindle MS 140 is part of the standard equipment. Tool change occurs outside of the machining area. A high frequency spindle is available as an option for high Interface cleaning and air pressure barriers prevent dirt speed machining. Both types have standard internal coolant and chips from entering. A very tidy solution! feed pressure of 120 respectively 150 bar. Belt spindle Motor spindle Working spindle Standard High speed Internal coolant feed...

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Multistep XT-200? - 8

Mikron Multistep XT-200 Measurement – runtime parallel & in-process Measuring without wasting time Optionally with a button already in the loading module runtime parallel measurement of the blank parts. Out of tolerance blank parts are ejected directly from the system directly. Measurement results are automatically sent to the Control for automatic coordinated clearing. For impeccable precision Perfect μ-precision with the “In-Process Measurement” option. The measuring sensor, like any other working tool, can be loaded in just 1 second. • For detecting reference areas, drill holes,...

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Multistep XT-200? - 9

Precision Multistep XT-200 owes its high manufacturing quality to the perfect interaction of its various elements: • • • • • Runtime parallel measurements in the loading/ unloading module. Automatic ejection of blank parts outside of the tolerance range. In-process measurement in the machining modules High positioning accuracy of the clamping device thanks to the EROWA interface Rigid machine construction Extremely stable B/C Axis Gripping moments An EROWA interface ensures perfect clamping repetition precision. Air pressure barrier ensures a clean interface when re-clamping. B/C Axis a...

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Multistep XT-200? - 10

Mikron Multistep XT-200 Productivity & Flexibility EXPANDABLE WHEN NEEDED The Multistep machining system is a true productivity center! Its modularity and flexibility are unique and unequalled. It can be expanded to meet future production increases at any time with incomparable precision! There is one integrated loading/unloading module which can work with all the machining modules (up to 4). Therefore production can be increased by adding machining modules but no additional loading/unloading module has to be added. The investment in increased production can be tailored as needed....

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Multistep XT-200? - 11

User-friendly maintenance and servicing design Do you want a production machine with minimal downtime? With Multistep XT-200 the technical availability can be used optimally because the service and maintenance times are reduced to a minimum. Maintenance is easy and convenient. Benefit from the numerous advantages! The advantages at a glance • Easy and rapid access to central structural elements • Servicing corridor between the modules and the electrical cabinets • Visual maintenance inspection of all valves during production processes • Self-diagnostics of the entire system • Maintenance...

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