Machining on 6 sides from bar, wire or blank

Mikron VX Machining on 6 sides, from bar, wire or blank The Mikron VX is worldwide amongst the most precise and flexible production systems for the cost efficient production of high precision components on six sides. Full CNC high precision rotary transfer machine with 10 or 12 workstations for the production of variable batch sizes. Maximum workpiece dimensions up to 40x40x80 mm (optional 40x40x160).

THE MIKRON VX COMBINES THE BENEFITS OF “ON WIRE MACHINING” WITH THE FLEXIBILITY OF A MACHINING CENTER AND THE ACCURACY AND PRODUCTIVITY OF A TRANSFER MACHINE. COMPLETE MACHINING ON 6 SIDES • Pre-machining directly on bar/wire (out of cycle, parallel to the main process time): milling, turning, drilling, tapping, broaching, stamping, engraving, etc. • Clamping of the workpiece on the machined surface for subsequent operations SWISS PRECISION • Table positioning: ± 2 µm • Torque motor for reliable table accuracy with thermo-stabilization • Double table bearing for highest stiffness • Very rigid...

Loading/Unloading Different options available Wire - feeding PRODUCTION OF DIFFERENT PARTS FROM ONE SINGLE WIRE OR BAR & UNLOADING INTO AN AUTOMATIC SORTING CONTAINER.

Complete machining on 6 sides Pre-machining directly on wire or on bar stock EXC YOUR ADVANTAGES • Complete & unattended production: Pre-machining directly on wire (or on bar stock) before the cut-off and subsequent clamping on pre-machined surface with machining of remaining operations, allows the complete & unattended production of ready to be assembled components. • Up to 4 axis pre-machining parallel to the main processing time: milling, turning, drilling, tapping, broaching, stamping, engraving • Heavy machining operations can be done directly on the bar (wi

Highest Precision Our company’s tradition Table • For reliable table accuracy: Liquid cooled torque motor with thermo-stabilization • Double bearing for highest stiffness • Encoder with 0.0001° resolution • Table position repeatability ± 2µm Stable cutting tools coolant temperature ±1°C 1 Hydraulic clamping systems with programmable clamping force for stable roughing and precise finishing 4 Heavy machining can be performed in the pre-machining station (better clamping possibility) 5 Perfect μ-precision with the “In-Process Measurement” of references & CNC correction of the workpiece/tool zero...

Productivity 10/12 stations for best cost per part performance Fast Table indexing time: 0.40 seconds Simultaneous machining of up to 22 machining units (up to 2 per station). Hydraulic clamping system with programmable clamping force for high roughing performance 1 6 High performances spindles: Internal cooling pressure up to 80 bar 5 Doubled productivity with double wire feeding 4 Machining directly from coil possible (increased productivity vs bar stock) Minimal waste of material after last cut-off: approx. 60 mm QUADRUPLED PRODUCTIVITY: Multiple part clamping, combined with double wire feeding....

Exceptional flexible, reconfigurable & versatile The ideal solution for machining of variable lot sizes FLEXIBLE • Fast changeover by simple CNC program management • Clamping systems easily interchangeable. Measurement of the clamping position and correction with the CNC • Production of different parts from one single wire or bar & unloading into an automatic sorting container • Machining units equipped with vertical & horizontal spindles: Ready for the production of different parts at no changeover time. CHANGE OVER TIME 2HRS 3 - axis CNC machining unit with vertical & horizontal spindle RECONFIGURABLE...

Mikron VX main technical data Workpiece size Approx. max blank dimension (with long Z axis version) Max wire Ø brass / steel Number of machining units (incl. premachining) working simultaneously Max number of CNC machining units per station Max number of tools on board Table position repeatability Table indexing time Machining units CNC 3 axes machining unit; X/Y/Z strokes (long version) Max axis speed / acceleration (Z axis long version) Machining spindles Turning unit: max power/max speed HP spindle: max power/max speed HS spindle: max power/max speed Double spindle: max power & max speed Internal...

Mikron Machining Mikron Switzerland AG, Agno Division Machining Headquarter Via Ginnasio 17 6982 Agno Switzerland Tel. +41 91 610 61 11 Fax +41 91 610 66 80 [email protected] Mikron Germany GmbH Berner Feld 71 D-78628 Rottweil Tel. +49 741 5380 0 Fax +49 741 5380 580 [email protected] Mikron Corp. Monroe 200 Main Street P.O. Box 268 Monroe, CT 06468 / USA Tel. +1 203 261 31 00 Fax +1 203 268 47 52 [email protected] www.youtube.com/mikrongroup www.mikron.com Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland) Pictures and colours of the products here included are samples