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Mikron Segment BrochureGeneral

Mikron Segment BrochureGeneral
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Mikron‘s World Highly Efficient Machining Solutions

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CONTENTS Electric, Electronics & Infocom Case History Automotive 16 Case History 30 Watch Industry Hydraulic and Pneumatic 40 Bicycle 46 Case History 49 Household Goods Case History Medical 54 Writing 56 Machining Systems Mikron miTool Case History

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Machining Systems Efficient production solutions High performance turnkey production solutions from A to Z to enable productivity and quality gains in the manufacturing processes of our customers. Mikron Multistar LX-24 Workpiece size: 10mm Mikron Multistar CX-24 Workpiece size: 30mm Mikron Multistar NX-24 Workpiece size: 35mm Mikron MultiX Workpiece size: 80mm Mikron NRG Workpiece size: 80mm Mikron VX Workpiece size: 50mm Mikron Multistep XT-200 Workpiece size: 200mm With over 100 years of experience, rooted in Swiss innovation and quality culture, we are a long term process and technology...

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Mikron Machining Mikron Machining is the leading supplier of high performance machining systems which enable productivity and quality gains in the manufacturing processes of our customers. Mikron’s high performance machining systems and solutions support industrial production companies in a wide variety of sectors by reducing unit costs, space requirements and staffing costs, and by increasing manufacturing quality. Mikron’s ultimate goal is to enable its customers to improve their production processes, product quality and profitability. With its gear-cutting machines and tools, Mikron, a...

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ELECTRIC, ELECTRONICS & INFOCOM Mikron offers the best solutions for maximum piece rates in the electric/ electronic industry, including electronic/electrical contacts, connector shells, and accessories, even where a large number of operations per piece are required. Mikron high-precision rotary transfer solutions ensure: » » » » » » Very high output, up to 28,000 pieces/hour Process efficiency, from 8 to 24 stations Impressive cost per part savings Precise deburring of workpieces Ability to machine entire parts in a single operating cycle Ability to machine directly from wire...

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Mikron transfer machines for the cost efficient and high volume production of precision parts. Connector: production example Feed with vibratory conveyor Loading Preturning on top, milling from below Final turning Chamfering Milling (slots) Part flip over in different section collet Sideways milling Sideways drilling and thread

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Renowned suppliers in the electric/electronic industry trust our extensive experience in high volume workpiece manufacturing.

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ELECTRICAL CONNECTORS Fiber Optic Ferrule Contact Bushing Stainless steel 50 pcs/min on Mikron Multistar LX-24 Brass 50 pcs/min on Mikron Multistar CX-24 Brass 50 pcs/min on Mikron Multistar CX-24 Brass 36 pcs/min on Mikron Multistar LX-24 Brass 50 pcs/min on Mikron Multistar LX-24 Connector Socket Brass 50 pcs/min on Mikron Multistar CX-24 Brass 120 pcs/min on Mikron Multistar LX-24 Brass 35 pcs/min on Mikron Multistar CX-24 Connector Socket Brass 35 pcs/min on Mikron Multistar CX-24 Brass 50 pcs/min on Mikron Multistar LX-24 Connector Socket Brass 520 pcs/min on Mikron Multistar LX-24...

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Mikron Multistar can be equipped with an advanced bushing guide system that holds the part near the cutting tool during the turning operations, assuring high precision, no vibrations, and perfect surface finish for very challenging Diameter/Length ratio (70xD); example Ø 0.5mm length 36mm Thanks to the 24 stations and up to 44 cutting tools simultaneously in action, Mikron Multistar enables the simultaneous production of pins and sockets on the same machine simplifying the logistic, less warehouse space and enables the just-in-time delivery. Eliminating the changeover step saves time and...

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ELECTRICAL CONNECTORS Electro Clamp Brass 160 pcs/min on Mikron Multistar LX-24 Brass 140 pcs/min on Mikron Multistar LX-24 Brass 35 pcs/min on Mikron Multistar CX-24 E-mobility Connector Brass 140 pcs/min on Multistar LX-24 Brass 140 pcs/min on Mikron Multistar LX-24 Brass 50 pcs/min on Multistar CX-24 Special Connector Brass 25 pcs/min on Multistar CX-24 Brass 50 pcs/min on Mikron Multistar CX-24 Brass 160 pcs/min on Mikron Multistar LX-24 Locking Contact Brass 55 pcs/min on Mikron Multistar CX-24 Brass 10 pcs/min on Multistar N

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NEW standard machining solution for pin & socket with extra benefit Mikron Multistar CX-24CONTACTS maximum performance with a NEW standardized machining solution suited for the most requested contact typologies and types. YOUR EXTRA BENEFIT SIGNIFICANT DELIVERY TIME REDUCTION SEND US YOUR DRAWING! We will check if your contact is qualified for the new Mikron Multistar CX-24CONTACTS and send you an unbeatable quotation. 4 TYPICAL EXAMPLES OF SUITABLE CONTACTS: 60 or 120* pcs/min scale 1:1 50 pcs/min * Double cycle

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TYPICAL CASE HISTORY Socket On Mikron Multistar CX-24 The challenge » High Volume production of approx. 12 million pieces/year » Part Dimension: Ø 2.54mm L 15mm » Raw material (brass) supply from wire coil » Approximately 20 operations such as turning, milling, drilling, reaming, deburring, forming, 100% extraction force measurement integrated in the process » Tolerances: External Ø (turned) ±0.01mm, Internal Ø (reamed) ±0.01mm, length between machined surfaces ±0.02mm UP-SIDE DOWN Mikron: The innovative solution Required machines: 1 Mikron Multistar CX-24 & 1 Mikron TF-120 Exclusivity...

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600 PARTS PER MINUTE MACHINING RATE OUR SYSTEMS CAN REACH

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Mikron’s high performance machining systems and solutions support automotive production companies in a wide variety of applications by reducing unit costs, space requirements and staffing costs, and by increasing manufacturing quality. With our portfolio of high-precision transfer systems and cutting tools, we fully meet the stringent demands of the automotive industry for accuracy, quality, complex operations and flexibility. Product lines include » Parts for EV vehicles » Injector bodies » Diesel nozzle holders » Rocker arms » Pistons for ABS brakes » Expansion valves and throttle valve...

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