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Mikron NRG-50

Mikron NRG-50
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The response to your tomorrow’s needs

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Mikron NRG-50: The Concept of the Future The New Generation of Transfer Machines Due to rapid technical developments, the speed of innovation is constantly increasing. The results are more complex parts, faster product advances and smaller series. The new transfer machine developed by Mikron clearly takes these changed parameters into consideration. The completely modular built Mikron NRG-50 offers the customer an optimal balance of productivity, high flexibility and investment costs. The future-oriented concept of the Mikron NRG50 makes it possible completely to machine work pieces up to...

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Mikron NRG-50 with Horizontal Table Turntable with horizontal work piece clamping Units outside of the machining area Machining area: Cooling and removal of chips with cutting oil Acclimatized area free of chips and oil mist • Efficiency and reliability - Simple clamping and unclamping of tool holder - HMI: Advanced diagnostic and scheduled maintenance - High reliability: Motors, kinetic and cables in acclimatized and clean outer area - Efficient evacuation of chips into central machine basin Flexibility • Modular concept - Perfect configuration for individual machining tasks - Simple...

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ATS: Advanced Thermal Stabilization New and one-of-a-kind for Highest Precision ATS is a new concept developed by Mikron for the all-inclusive regulation of machine temperature. A cooling lubricant or circulating air cools all elements exposed to temperature changes. Heat regulators provide the optimal temperature for both cooling media. The released heat can be economically reused. The entire machine is an enclosed, thermally stable system that is independent from exterior influences and heat generated during production. ATS: Advanced Thermal Stabilization Temperature regulation of the...

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Center for thermal monitoring

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Mikron NRG-50: Capable for High Performance in Every Aspect The perfectly balanced modular concept of the Mikron NRG-50 makes it possible to apply three machining units on one station: up, down and externally horizontal. All three units can machine the work piece simultaneously, thereby achieving the closest position tolerances. The one-of-a-kind combination of multiple machining on one station guarantees high precision and at the same time high productivity. A maximum of 30 simultaneously working units can be employed on 12 stations. • High number of processes in one pass • Complete...

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High reliability: Motors, kinetic and all cables are outside of machining area. The numerical control Mikron NRG-50 is equipped with the newest control generation “IndraMotion MTX” from Bosch Rexroth. Due to the application of this sophisticated CNC control technique, it is possible to reduce down times significantly. • Simple operation and programming due to user friendly and multi lingual menu guides. The operator is supported in diagnostic, production data management and 3D simulation by a simple and concise screen display. • Diagnostic: Problems can be identified and analyzed by using...

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Mikron NRG-50: Adaptable to all Needs The modular concept of the Mikron NRG-50 makes it possible to configure the installation for individual machining tasks. The adaptation to changing production requirements is simple and practical. • Upper and lower units are identical and can be exchanged or replaced with each other at any time • Units with three, two or one CNC-axis can be selected depending on degree of flexibility • All units can be combined with a multitude of spindles • The basic precision of the machine body allows for a simple and fast exchange of units. Very flexible: Mikron...

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Conversion from horizontal to vertical work piece clamping. Various workpiece clamping systems Especially rigid and precise Mikron collets, ideal for work pieces up to a diameter of 35 mm and a max. length of 70 mm. • For round and individually shaped parts with precise outer contour. Hydraulic or mechanical clamping devices, ideal for universal application: cast, forged and pre-machined parts of a maximum of 50 mm in linear length. • The closing pressure is adjustable for each machining operation in order to guarantee a form stability for unstable work pieces. Work piece carrier palettes...

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Mikron NRG-50: Adaptable to all Needs Automatic 4-way tool changer (ATC) Mikron NRG-50 is the only transfer machine that can be equipped with up to 22 tool changers. If equipped to capacity, the Mikron NRG-50 carries a total of 96 tools. The large number of tools provides for maximum flexibility. • Due to 96 tools even highly demanding parts can be produced • Different machining processes, like centering, drilling, thread cutting, milling and turning are possible on one station • Optimal cycle time: Synchronizing of unequal machining times (caused by machining, such as deep-hole drilling or...

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DEEP Spindle, ideal for deep-hole drilling. RH Spindle, ideal for precise recessing. ST Spindle (Standard) Oil cooled spindle with HSK 40-A and internal cooling supply up to 80 bar for normal machining. HP Spindle (High Performance) Oil cooled spindle with HSK 40-A and internal cooling supply up to 80 bar, spindle with high capacity, also suitable for thread cutting. HS Spindle (High Speed) Oil cooled spindle with HSK 32-E and internal cooling supply up to 80 bar for HSC machining. DEEP Spindle Spindle for deep-hole drilling with internal cooling supply up to 200 bar. RH Spindle (Recess...

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Mikron NRG-50: The All-Rounder The greatest variety of operations can be performed depending on machine configuration: From simple machining processes such as drilling, to complex milling operations with 4-axes interpolation. The versatility of the Mikron NRG-50 permits a broad combination of machining possibilities. • Complete machining of a work piece – turning, milling, drilling – without premachining on other machines • Simultaneous turning with opposing units – above and below – on one station (for highest concentricity) • Additional operations as deburring, high pressure flush,...

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