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Mikron miTool

Mikron miTool

Mikron miTool

Product catalog summary
Introduction
Mikron miTool is a miS4.0 product designed to enhance tool monitoring in high precision and high-volume part production on Mikron high-performance systems. It aims to prevent machine downtime, tool damage, and material scrap while maintaining quality assurance.

Key Features
  • Prevention of damage due to tool breakage or overload.
  • Sensorless with automated learning of load limits, with options to integrate vibration and temperature sensors.
  • Applicable for turning, milling, and drilling, including small tool sizes (up to 1.5 mm diameter).
  • Powerful algorithm for efficient monitoring and process optimization.
  • Data storage and history for each tool configuration and monitoring curve.
  • Dashboard with statistical overview for production process optimization.
  • Automatic actions programmable for each channel, such as data saving and machine stopping.

Technical Features
  • Control-integrated tool monitoring for common CNC systems.
  • Monitoring with digital drive data and/or measured data.
  • Parallel and time-independent monitoring of up to 200 channels.
  • Color graphics display with touchscreen for simple operation.
  • Automatic correction of limit values and free scaling with zoom function.

Benefits
  • Reduction in tool costs and machine efficiency improvement.
  • Unsupervised production during breaks and night shifts.
  • Reduction in scrap production by monitoring tool wear.
  • Predictive alarms and data available on any device.

Case Study
The introduction of Mikron miTool on Mikron VX resulted in significant savings and increased production time. The machine was in production for 876 more minutes annually, saving approximately 37,000 CHF per year with one cutting tool monitored.

Contact Information
Service centers are available in Germany, Switzerland, USA/Canada, and China for assistance.
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Catalog excerpts

Mikron miTool-1

Mikron miTool - a miS4.0 product The next level of tool monitoring Mikron Service Solutions

 Open the catalog to page 1
Mikron miTool-2

Mikron miTool - a miS4.0 product The next level of tool monitoring High precision and high-volume part production on Mikron high performance systems involve sophisticated machining processes. Mikron miTool monitoring becomes crucial to avoid unexpected machine downtime, machine breakage, tool damage, material scrap and the likely issues. Along with maintaining quality assurance, the Mikron miTool monitoring system saves the entire machine from damage when the tool breaks. Surface finish and tolerances can be improved with the detection of tool wear and damaged and expensive tools can be changed...

 Open the catalog to page 2
Mikron miTool-3

TECHNICAL FEATURES » Control-integrated tool monitoring for all common CNC systems » Monitoring with digital drive data (torque, power, current) and / or measured data (effective power, torque…) » Parallel and time independent monitoring of up to 200 channels possible » Color graphics display with touchscreen for simple operation » Rapid adaptability to new situations using a icon-driven user interface » Automatic correction of the limit values » Free scaling, including zoom function for the curves » Best suited for: Mikron Multifactor, VX, CX, NX, NRG, MultiX, Multistep REDUCE YOUR PRODUCTION...

 Open the catalog to page 3
Mikron miTool-4

Case History Mikron miTool on Mikron VX EXISTING / TRADITIONAL TOOL MONITORING With the introduction of Mikron miTool - the next level in tool monitoring, we offer our customers finally a more powerful, easy way of tool monitoring with innovative features, so you get the most out of your Mikron high performance system. TOOL MONITORING WITH Mikron miTool Tooling costs per year Tooling costs per year The customer produces 6.13 mio parts per year (OEE 80%) for the automobile industry on Mikron VX. Target: Reduce tooling costs, improve part quality and increase machine efficiency. Productivity Daily...

 Open the catalog to page 4
Mikron miTool-5

Mikron miTool - a miS4.0 product The next level of tool monitoring MIKRON miTool INTERFACE - GENERAL OVERVIEW Parallel and time independent monitoring of up to 200 channels Free scaling, including zoom function for the curves Intelligent menu driven user interface easy to operate Easy monitoring with Mikron miTool dashboard in a simple and independent way by a common web browser. For the optimization of the entire production process all statistical data are available (number of tool changes, number of broken or life expired tools Contact your Service Center today. We gladly be of assistance....

 Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.