Catalogs >
Mikron Group >
Mikron Machining Profile

Mikron Machining Profile
20Pages

Add to favorites

Catalog excerpts

Mikron Machining Mikron Machining Efficient production solutions

Open the catalog to page 1

Mikron Machining Offers a wide range of machining solutions from flexible to high-volume production Mikron Machining is the worldwide leading supplier of customized, highly productive machining solutions for the manufacturing of complex high-precision components made of metal. Throughout the entire product life cycle customers benefit from Mikron’s unique expertise in developing manufacturing solutions with matching high-performance cutting tools. A wide range of services geared to long-term needs underscores our professionalism, flexibility and partnership-based attitude to our customers....

Open the catalog to page 3

Machining Systems “Turnkey” solutions from Mikron Our customers benefit with production concepts from A to Z: Blank Loading Systems Unloading Systems • Pick & Place • Robot • Belt conveyor • Vibrator • Pallet • Precise complete machining on Mikron systems • Dedicated Mikron cutting tools • Automatic • Manual • Deburring • Washing Customized high-performance machining solutions with: • Loading and unloading system • Pre-processing system • Dedicated Mikron cutting tools With over 100 years of experience, rooted in Swiss innovation and quality culture, we are a long term process and...

Open the catalog to page 4

Major market segments Application samples AUTOMOTIVE MIKRON MULTIFACTOR 7.5 s/pc HYDRAULIC / PNEUMATIC CONSUMER GOODS PHARMA / MEDICAL ELECTRIC / ELECTRONICS INDUSTRIAL / BUILDING

Open the catalog to page 5

The completely modular Mikron NRG transfer machine impresses with its high precision, flexibility with up to 30 simultaneously working units, and highly productive 6-sided machining for the manufacturing of a broad spectrum of applications

Open the catalog to page 7

Mikron NRG The new generation of transfer machines CASE HISTORY ADAPTER on Mikron NRG The challenge • 5 different “Adapter Plate” models. Length from 15 to 35mm • Material: AlMgSi starting from bar Ø 57mm • Operations: from 30 to 40 according to the type • Target tolerance: ± 6μm with Cpk 1.33 • Yearly volume: 750’000 pcs on 3 shifts • Required machines: - 5 double-spindle machining centers with motorized tools - 2 measuring systems (100% control) • Production area: 193 m2 • Productivity: 750’000 pcs/year • Setup time: 60 Min. • 18 employees • Required machines: 1 Mikron NRG system...

Open the catalog to page 8

Mikron Multifactor The classic performer HOLDER for the automotive industry Produced from Al-alloy blank on a Mikron Multifactor machining system. Production rate: 4.8 - 9.5 pcs/min depending on part geometry Other possible segments: pneumatic & hydraulic, gas, medical, watch, refrigerator and lock applications. • High-precision rotary transfer system with horizontal table • Workpiece size up to 100 x 100 x 100 mm • Machine with 12 or 15 working stations • Standard clamping system for every need • Cost-effective production starting from 300’000 workpieces and more per year • Machining from...

Open the catalog to page 9

Mikron Multistar The fastest transfer machine in the world CASE HISTORY BICYCLE NIPPLE on Mikron Multistar LX-24 The challenge • Produce bicycle nipples ø 4mm, lenght 12mm, thread lenght 8mm • Annual production volume approx. 100 mio nipples • Material: Brass • Employees: 1 every 4 machines • Production area: 25 m2 • Required machines: 4 traditional transfer machines • Raw material: starting from pressed blanks • Necessary statistic control: 4 (1 for each machine) • Necessary tools: 24 (6 for each machine) • Employees: 0.25/machine • Production area: 16 m2 • Required machines: 1 Mikron...

Open the catalog to page 10

Mikron VX-10 Machining on 6-sides, from bar, wire or blank INDIVIDUAL LINKS for luxury watch bracelets Produced from stainless steel on a Mikron VX-10 machining system, working directly from bar. • Production rate: 8 pcs/min • Production of different lengths from the same wire, automatically sorted Other possible segments: eyewear components, automobile applications, lock industry, electrical contacts, mobile phone and laptop computer components, medical applications. • Full CNC high-precision rotary transfer machine with 10 workstations for the production of variable batch sizes. • Maximum...

Open the catalog to page 11

Mikron Multistep XT-200 Advantage through modularity CASE HISTORY COMPRESSOR HOUSING on Mikron Multistep XT-200 The challenge • 5 different bodies made of casted AlMgSiCu-alloy • Turning, milling, drilling on 6 faces of the workpiece. Depending on the component, 30-40 operations. Variable lot sizes from 500-10‘000 pieces • Tolerance: ±25 µm Cpk 1.67 (systematic sampling 10%) • Annual requirement approx. 500‘000 pieces (three-shift-operation) • Production area: 300 m2 • Required machines: 4 • Operations in 2 clampings: - Milling on Multispindle-Machining Centers - Turning on Automatic Lathes...

Open the catalog to page 12

The Multistep Machining System is a true productivity centre! Thanks to its unique, unbeatable modularity and flexibility, ongoing production | requirements can be accommodated at an«ime, and with incomparable precision at that!

Open the catalog to page 13

Mikron Multistar NX-24: Up to 44 machining units operating simultaneously at 24 stations, assuring a very high output rate. Production site Mikron Multistar LX-24

Open the catalog to page 14

Mikron XT-one Dual spindle, 5 axis, flexible production center The two independent working spindles of the Mikron XT-one enable it to work alternatively. While one spindle is machining, the other is changing the cutting tool - even at maximum spindle speed. This allows shortest non productive times with chip to chip of 0.9 s. Spindle 2 Changing of the cutting tool, even at maximum spindle speed CUSTOMER CASE SAVINGS OF UP TO 500-2000 hours of non productive time per year equal 120‘000 $US/YEAR EXAMPLE 1 With 4 tool changes per minute saving 470 hours per year equal US$ 30’000 Calculation:...

Open the catalog to page 15