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Mikron Group
Mikron G05™ Assembly System

Mikron G05™ Assembly System

Product catalog summary

Overview of Mikron G05™
The Mikron G05™ is a high-volume automation solution designed for the assembly of products. It is built on a modular platform that allows for rapid market entry and adaptability to changing production needs. The system supports manual, semi-automatic, and fully-automatic cells, making it versatile for various production scales.

Key Features

Modularity and Adaptability: The G05 platform uses standardized chassis and modules, allowing for quick changeovers and adaptability to production floor constraints.
Progressive Investment: The system supports gradual investment, enabling businesses to scale from pilot to fully automated lines as needed.
Clean Room Compatibility: Designed for ISO 7 (class 10,000) clean room applications, featuring high-quality materials and easy maintenance.
Pharma and Medical Qualification: Compliant with GMP norms and validated according to GAMP 5 and 21 CFR part 11 standards.
Ease of Use: Features a user-friendly touch screen HMI for easy operation and programming.
Process Integration Expertise: Mikron has extensive experience in integrating complex assembly and test processes, ensuring quality and reliability.

Technical Specifications

Standardized Linear Concept: Utilizes power and free pallets with servo indexing.
Assembly Speed: Capable of up to 100 cycles per minute.
Indexing Repeatability: +/- 0.01 mm.
Control Systems: Options include PC B&R, PLC Allen-Bradley, or PLC Siemens.
Dimensions: Vary based on module configuration, with specific measurements provided for 1 and 2 module setups.

Feeding Solutions
The Mikron Polyfeed system is a flexible feeding solution that uses visual recognition and vibration systems to handle parts in various forms. The tray handler is standardized for easy integration and supports additional in-tray processes.

Company Information
Mikron Automation is headquartered in Boudry, Switzerland, with additional locations in Germany, USA, Singapore, and China. The company has installed over 3,000 systems worldwide, serving industries such as Pharma, Medical Devices, Automotive, Electronics, Consumer Goods, and Construction.

Catalog excerpts

MIKRON G05™ High volume automation solutions for the assembling of products

Open the catalog to page 1

THE MIKRON G05™ – STANDARD PLATFORM FOR YOUR AUTOMATION SOLUTION The Mikron G05 linear assembly cell is based on a range of standardized building blocks which offer ﬂexibility and modularity. The platform makes use of a central drive and cam based pick & place units for all primary motions. This guarantees perfect synchronization between the working units and the pallet indexing system. Each assembly step is followed by a systematic check to ensure continuous and consistent quality. Multiple cells can be linked together depending on project requirements which allows full layout ﬂexibility. The...

Open the catalog to page 2

THE G05 PRODUCT FAMILY OFFERS CUSTOMIZED PRODUCTION SOLUTIONS BASED ON HIGH PERFORMANCE ASSEMBLY PLATFORMS COMBINED WITH FLEXIBLE FEEDING SYSTEMS. THE G05 IS OUR CONTRIBUTION TO THE SUCCESS OF YOUR ASSEMBLY PROJECT

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THE G05 PLATFORM CONCEPT IS BASED ON STANDARD BUILDING BLOCK ELEMENTS; A STABLE AND PROVEN BASE MACHINE TO BUILD COMPLEX HIGH SPEED AUTOMATION SOLUTIONS Handling Unit Process Module Electrical Cabinet TECHNICAL SPECIFICATIONS Standardized linear concept with power and free pallets, servo indexed and mechanically locked inside the process cell STANDARD PLATFORMS 1 MODULE Assembled product size Products that can be hold in a hand Working area Pallet size Assembly Speed up to 100 cycles/min Multiple assemblies per pallet Indexing repeatability Length x Width x Height (mm) Control System Process...

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SOLUTIONS ADAPTED TO YOUR NEEDS : FROM PILOT TO FULLY AUTOMATED LINE The concept with its manual, semi automatic and fully automatic cells make it possible to react module by module to changes in the marketplace. Manual G05 assembly line It is possible to invest as needed, based on product volume requirements; the assembly system grows to meet market demands. Semi-automated G05 assembly line Fully-automated G05 assembly line G05 2 modules front - G05 1 module back - G05 1 module front FEEDING SOLUTIONS Polyfeed is a perfect ﬁt for Mikron’s high performance assembly systems. Polyfeed is a ﬂexible...

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ABOUT US Mikron Automation is headquartered in Boudry (Neuchâtel), in a region that is regarded as the heart of the Swiss watchmaking industry. To date, Mikron Automation has installed more than 3,000 assembly and testing systems worldwide. Its international customers operate in the following markets: Pharma and Medical Devices, Automotive Supply, Electrical/Electronics, Consumer Goods and Construction/Building. Mikron Automation employs around 590 people at its sites in Boudry (Switzerland, headquarters), Berlin (Germany), Denver (USA), Singapore and Shanghai (China). Mikron SA Boudry Route...

Open the catalog to page 6

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